205 AND 211 TRACK-TYPE EXCAVATORS Safety Caterpillar


------ WARNING! ------

The proper and safe lubrication and maintenance procedures for this machine, recommended by AVSpare, are outlined in the OPERATION & MAINTENANCE GUIDE for this machine.

Improper performance of lubrication or maintenance procedures is dangerous and could result in injury or death. Read and understand the OPERATION & MAINTENANCE GUIDE before performing any lubrication or maintenance.

Do not operate this machine unless you have read and understand the instructions in the OPERATION AND MAINTENANCE GUIDE. Improper machine operation is dangerous and could result in injury or death.


The serviceman or mechanic may be unfamiliar with many of the systems on this machine. This makes it important to use caution when performing service work. A knowledge of the sytem and/or component of any component.

Because of the size of some of the machine components, the serviceman or mechanic should always use proper lifting procedures when removing any components.

Following is a list of basic precautions that should always be observed.

1. Read and understand all Warning plates and decals on the machine before operating, lubricating or repairing the machine.

2. Always wear protective glasses and protective shoes when working around machines. In particular, wear protective glasses when pounding any part of the machine or its attachments with a hammer or sledge. Use welders gloves, hood/goggles, apron and other protective clothing appropriate to the welding job being performed. Do not wear loose-fitting or torn clothing. Remove all rings from fingers when working on machinery.

3. Disconnect the battery before starting to work on machine. Hang "Do Not Operate" tag in the Operator's Compartment.

4. If possible, make all repairs with the machine parked on a level, hard surface. Block machine so it does not roll while working on or under machine.

5. Do not work on any machine that is supported only by lift jacks or a hoist. Always use blocks or jack stands to support the machine before performing any disassembly.

6. Relieve all pressure in air, oil or water systems before any lines, fittings or related items are disconnected or removed. Always make sure all raised components are blocked correctly and be alert for possible pressure when disconnecting any device from a system that utilizes pressure.

7. Lower the boom or other implements to the ground before performing any work on the machine. If this can not be done, make sure the boom or other implement is blocked correctly to prevent it from dropping unexpectedly.

8. Use steps and grab handles when mounting or dismounting a machine. Clean any mud or debris from steps, walkways or work platforms before using. Always face machine when using steps, ladders and walkways. When it is not possible to use the designed access system, provide ladders, scaffolds, or work platforms to perform safe repair operations.

9. To avoid back injury, use a hoist when lifting components which weigh 50 lb. (23 kg) or more. Make sure all chains, hooks, slings, etc., are in good condition and are in the correct capacity. Be sure hooks are positioned correctly. Lifting eyes are not to be side loaded during a lifting operation.

10. To avoid burns, be alert for hot parts on machines which have just been stopped and hot fluids in lines, tubes and compartments.

11. Be careful when removing cover plates. Gradually back off the last two bolts or nuts located at opposite ends of the cover or device and pry cover loose to relieve any spring or other pressure, before removing them completely.

12. Be careful when removing filler caps, breathers and plugs on the machines. Hold a rag over the cap or plug to prevent being sprayed or splashed by liquids under pressure. The danger is even greater if the machine has just been stopped because fluids can be hot.

13. Use only the recommended tools which are listed for a specific procedure. Be sure the tools are in good condition and that you fully understand how to use them before performing any service work. Failure to use the listed tools can cause damage to components or serious personal injury or death.

14. Reinstall all fasteners with same part number. Do not use a lesser quality fastener if replacements are necessary.

15. Repairs which require welding should be performed only with the benefit of the appropriate reference information and by personnel adequately trained and knowledgeable in welding procedures. Make reference to "Techniques of Structural Repair Course" form number JEG03719. Determine type of metal being welded and select correct welding procedure and electrodes, rods or wire to provide a weld metal strength equivalent at least to that of parent metal.

16. Do not damage wiring during removal operations. Reinstall the wiring so it is not damaged nor will it be damaged in operation by contacting sharp corners, or by rubbing against some object or hot surface. Do not connect wiring to a line containing fluid.

17. Be sure all protective devices including guards and shields are properly installed and functioning correctly before starting a repair. If a guard or shield must be removed to perform the repair work, use extra caution.

18. Always use lift arm supports to keep boom raised when maintenance or repair work is performed which requires the boom in the raised position.

19. Loose or damaged fuel, lubricant and hydraulic lines, tubes and hoses can cause fires. Do not bend or strike high pressure lines or install ones which have been bent or damaged. Inspect lines, tubes and hoses carefully. Do not check for leaks with your hands. Pin hole (very small) leaks can result in a high velocity oil stream that will be invisible close to the hose. This oil can penetrate the skin and cause personal injury. Use cardboard or paper to locate pin hole leaks.

20. Tighten connections to the correct torque. Make sure that all heat shields, clamps and guards are installed correctly to avoid excessive heat, vibration or rubbing against other parts during operation. Shields that protect against oil spray onto hot exhaust components in event of a line, tube or seal failure must be installed correctly.

21. Do not operate a machine if any rotating part is damaged or contacts any other part during operation. Any high speed rotating component that has been damaged or altered should be checked for balance before reusing.

22. On track-type machines, be careful when servicing or separating tracks. Chips can fly when removing or installing a track pin. Wear safety glasses. Track can unroll very quickly when separated. Keep away from front and rear of machine. The machine can move unexpectedly when both tracks are disengaged from the sprockets. Block the machine to prevent it from moving.

23. Serious injury or death by electrocution can result if the machine or attachments are not kept a safe distance from electrical power lines.

Information System:

SUPPLEMENT FOR 206 & 212 WHEEL-TYPE EXCAVATORS Transmission and Transfer Gear
SUPPLEMENT FOR 206 & 212 WHEEL-TYPE EXCAVATORS Rear Axle with Transmission and Transfer Gear
214 & 224 WHEEL-TYPE EXCAVATORS Cab Heater
214 & 224 WHEEL-TYPE EXCAVATORS Fault Diagnosis
214 & 224 WHEEL-TYPE EXCAVATORS Operating Errors
214 & 224 WHEEL-TYPE EXCAVATORS Repair Instructions
214 & 224 WHEEL-TYPE EXCAVATORS Repair Instructions - f Differential Carrier Version "C"
214 & 224 WHEEL-TYPE EXCAVATORS Repair Instructions
205 AND 211 TRACK-TYPE EXCAVATORS Upper Structure Technical Data
205 AND 211 TRACK-TYPE EXCAVATORS Coolant, Fuel and Lubricant Specifications
205 AND 211 TRACK-TYPE EXCAVATORS Lubrication and Maintenance Chart
205 AND 211 TRACK-TYPE EXCAVATORS Technical Data For Wiring Diagram
205 AND 211 TRACK-TYPE EXCAVATORS Hydraulic System
205 AND 211 TRACK-TYPE EXCAVATORS Instructions For Testing And Adjusting Hydraulic Pressure
205 AND 211 TRACK-TYPE EXCAVATORS Pilot-Operated Main Relief Valve
205 AND 211 TRACK-TYPE EXCAVATORS Variable Double Pump
205 AND 211 TRACK-TYPE EXCAVATORS Pump Delivery Diagrams
205 AND 211 TRACK-TYPE EXCAVATORS Hydraulic Hammer (With Stroke Frequency Adjustment)
205 AND 211 TRACK-TYPE EXCAVATORS Check and Relief Valve (For Boom Cylinder Protection)
205 AND 211 TRACK-TYPE EXCAVATORS Basic Cooling Block (Diverter Valve)