205 AND 211 TRACK-TYPE EXCAVATOR Every 1000 Service Hours or 6 Months Caterpillar


Every 1000 Service Hours or 6 Months
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1.1. Hydraulic System
2.2. Change the Filter Elements
3.1. Swing Gear Brake
4.2. Check for Wear
5.1. Fuel Filter - Deutz Engine
6.2. Change the Filter Element

Hydraulic System

Change the Filter Elements

------ WARNING! ------

Hot oil can cause burns.

At operating temperature, the hydraulic tank is hot and under pressure.

Remove the fill cap only when the engine is stopped, and the cap is cool enough to touch with your bare hand. Remove the fill cap slowly to relieve pressure.

------WARNING!--------

1. Remove the oil fill plug slowly to relieve the tank pressure.
2. Remove the bolts and the cover.

3. Remove the valve assembly.
4. Remove the two used filter elements.

5. Install the two new filter elements.
6. Install the valve assembly.
7. Replace any damaged seals.

8. Replace the cover and bolts.

9. Remove the breather assembly. Use a wrench to loosen the nut under the breather.
10. Unscrew the upper part of the breather and remove the filter element.
11. Install a new filter element and reassemble the upper part.
12. Install the breather and tighten the breather nut.

13. Remove the filter housing and replace the filter element. Install the housing.

14. Maintain the oil level to the middle of the upper sight gauge.

15. Remove the oil fill plug, if necessary, and add oil.

Swing Gear Brake

Check for Wear

1. Remove the brake access cover.

2. Measure the stroke of the cylinder from the engaged to the released brake position.

When the movement is greater than 35 mm (1.38 inch), contact your AVSpare dealer for adjustment or possibly new brake shoes.

3. Install the access cover.

Fuel Filter - Deutz Engine

Change the Filter Element

------ WARNING! ------

Fuel leaked or spilled onto hot surfaces or electrical components can cause a fire.

Turn the start switch OFF or disconnect the battery when changing the fuel filter or cleaning fuel strainer.

------WARNING!--------


NOTICE

Do not fill fuel filter with fuel before installing it. Contaminated fuel will cause accelerated wear to fuel system parts.


1. Remove the fuel filter access cover located under the rear of the machine.

2. Remove and discard the filter element.
3. Clean the filter element mounting base.
4. Coat the seal of the new filter element with clean diesel fuel.

5. Install the new filter element by hand. When the seal contacts the base, tighten 1/2 turn more.

There are rotation-index marks 90° apart on the filter. Use them as a guide for proper tightening.

6. Prime the fuel system. See the Deutz Engine Operating Guide for further instructions.