215 EXCAVATOR Fuels-Coolant-Lubricants Caterpillar


Fuels-Coolant-Lubricants
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1.1. Fuel Specifications
2.2. Types of Fuel
3.2. Cetane Requirement
4.2. Fuel Cloud Point
5.2. Fuel Sulphur Content
6.1. Coolant Specifications
7.2. Engine Coolant (EC)
8.2. Fill Water
9.2. Antifreeze
10.2. Conditioner
11.1. Lubricant Specifications
12.2. Engine Oils (CD)
13.2. Lubricating Oils (LO)
14.2. Hydraulic Oils (HYDO)
15.2. Lubricating Grease (MPG)
16.2. Refill Capacities
17.2. Lubricant Viscosities

Fuel Specifications

Types of Fuel

AVSpare diesel engines have the ability to burn a wide variety of fuels. These fuels are divided into two general groups, PREFERRED and PERMISSIBLE.

The PREFERRED fuels provide maximum engine service life and performance. They are distillate fuels. They are commonly called fuel oil, furnace oil, diesel fuel, gas oil, or kerosene.

The PERMISSIBLE fuels are crude oils or blended fuels. Use of these fuels can result in higher maintenance costs and reduced engine service life.

See AVSpare Form Number SEHS7067 for a detailed summary of PREFERRED and PERMISSIBLE fuels and their specifications.

Cetane Requirement

The minimum fuel cetane number recommended for the engine is 40.

Fuel Cloud Point

Fuel waxing can plug the fuel filters in cold weather. The fuel cloud point must be below the temperature of the surrounding air to prevent filter waxing and power loss.

A fuel heater is available from your AVSpare dealer. This can help keep heavier fuels above the cloud point temperature.

Fuel Sulphur Content

The percentage of sulfur in the fuel will affect the engine oil recommendations. If the fuel has over 0.5% sulfur content, the CD oil must have a TBN of 20 times the percentage of fuel sulfur. Your oil supplier should be able to furnish the correct oils.

Coolant Specifications

Engine Coolant (EC)

Always add cooling system conditioner to water. Never use plain water.

Use a mixture of fill water, antifreeze and cooling system conditioner.

AVSpare Form Number SEBD0518 entitled, "Know Your Cooling System" can provide more detailed specifications.

Fill Water

Use water that is low in scale forming minerals, not softened water.

Acceptable water for use in the ethylene glycol-type antifreeze and water mixture is shown in the chart below:

Antifreeze

Use ethylene glycol-type antifreeze. Use the correct amount to provide freeze protection to the lowest expected outside temperature.

Conditioner


NOTICE

Do not use AVSpare Cooling System Conditioner with Dowtherm 209 Full-Fill. Follow the directions provided with the Dowtherm 209 Full-Fill.


Use AVSpare Cooling System Conditioner or equivalent. Add enough conditioner to provide a 3% to 6% concentration in the coolant. Follow the instructions in this guide.

Use AVSpare Liquid Cooling System Conditioner Part Numbers 6V3542 (.2 liter - 1/2 pint), 3P2044 (.9 liter - 1 quart), or 5P2907 (208 liter - 55 gal. drum).

Lubricant Specifications

The abbreviations listed below, except LO, follow S.A.E. J754 nomenclature. The classifications follow S.A.E. J183 classifications. The MIL specifications are U.S.A. Military Specifications. These definitions will be of assistance in purchasing. The specific classifications for this machine are found on the "Recommended Lubricants" chart.

Engine Oils (CD)

Use oils that meet Engine Service Classification CD (MIL-L-2104C).

Consult the "EMA Lubricating Oil Data Book", AVSpare Form Number GEG05044, for a listing of engine oil brands that meet this classification.

Lubricating Oils (LO)

Engine Service Classification CC (MIL-L-2104B or MIL-L-46152) or CD.

Hydraulic Oils (HYDO)

Use LO or industrial-type hydraulic oils that are certified by the supplier as having antiwear, antifoam, antirust and antioxidation additive properties for heavy duty use.

Lubricating Grease (MPG)

Multipurpose-type Grease (MPG). Multipurpose-type grease which contains 3% to 5% molybdenum disulfide is preferred. NLGI No. 2 Grade is suitable for most temperatures. Use NLGI No. 1 or No. 0 Grade for extremely low temperatures.

Refill Capacities

These capacities are approximate and should not be used for exacting purposes such as billing. Always check the compartment level as described in this guide.

Lubricant Viscosities

Information System:

215 EXCAVATOR Maintenance Recommendations
215 EXCAVATOR Safety
AFTER FAILURE ONLY - PSP FOR REPLACING THE TRACK ADJUSTER GROUP ON CERTAIN 320 EXCAVATORS - COSA LETTER NO. 2 - PS0815 - MAI LED COSA
PRIORITY - NOTICEABLE DRIFT OF THE REAR STEERING WHEN USED IN TWO WHEEL STEER MODE ON CERTAIN 438B TAWS BACKHOE LOADERS - COS A LETTER NO. 1 - PI3742 - MAILED COSA
PSP FOR REPLACING THE REFUELING PUMP ON CERTAIN 300 FAMILY EXCAVATORS - COSA LETTER NO. 6 - PS0802 - MAILED COSA
PSP FOR REPLACING THE CLAMSHELL ACTUATING VALVE ON CERTAIN 320 AND 325 EXCAVATORS - COSA LETTER NO. 3 - PS0768 - MAILED COSA
PSP FOR REPAIRING EURO-CAB ON CERTAIN 320, 325, AND 330 EXCAVATORS - COSA LETTER NO. 2 - PS8155 - MAILED COSA
PSP FOR STICK CYLINDERS ON CERTAIN 205B, 206B, 211B, AND 212B EXCAVATORS - COSA LETTER NO. 1 - PS0742 - MAILED COSA - REV ISED 07/94
PSP FOR REINFORCING STICKS ON CERTAIN 206B AND 211B/212B EXCAVATORS - COSA LETTER NO. 8 - PS8090 - MAILED COSA
PSP FOR REPLACING THE SWING DRIVE SHAFT ON CERTAIN 205B, 206B, 211B, 212B EXCAVATORS - COSA LETTER NO. 7 - PS6086 - MAILED COS A
PSP TO REPLACE CARRIER PLANET AND WASHERS ON THE FINAL DRIVE OF CERTAIN 320, 320 L, 320 N, 325, 325 L, 325 LN, 325 N EXC AVATORS - COSA LETTER NO. 5 - PS8013 - MAILED COSA
Additional Relays Need To Be Installed On Certain 206B And 212B Excavators
215 EXCAVATOR When Required
215 EXCAVATOR Every 10 Service Hours or Daily
215 EXCAVATOR Every 250 Service Hours or Monthly
215 EXCAVATOR Every 500 Service Hours or 3 Months
215 EXCAVATOR Every 2,000 Service Hours or Yearly
213 TRACK-TYPE EXCAVATOR Safety
213 TRACK-TYPE EXCAVATOR Controls, Gauges and Indicators
213 TRACK-TYPE EXCAVATOR Operator Adjustments
213 TRACK-TYPE EXCAVATOR Fuel and Lubricant Specifications
213 TRACK-TYPE EXCAVATOR When Required
213 TRACK-TYPE EXCAVATOR Every 10 Service Hours or Daily
213 TRACK-TYPE EXCAVATOR Every 50 Service Hours or Weekly