324E Excavator Engine Oil and Filter - Change Caterpillar


Engine Oil and Filter - Change
`
1.1. Selection of the Oil Change Interval
2.2. Adjustment of the Oil Change Interval
3.3. Program A
4.3. Program B
5.1. Procedure for Changing Engine Oil and Filter
6.1. Fast Fill

Selection of the Oil Change Interval


NOTICE

A 500 hour engine oil change interval is available, provided that the operating conditions and recommended multigrade oil types are met. When these requirements are not met, shorten the oil change interval to 250 hours, or use an S·O·S Services oil sampling and analysis program to determine an acceptable oil change interval.

If you select an interval for oil and filter change that is too long, you may damage the engine.


Note: Customers with a fuel burn average of 11.3 L (3 US gal) per hour or less may extend engine oil and filter interval from 500 hours to 1000 hours when utilizing Cat® fluids, filters and S·O·S Services.Required oil sampling interval is every 250 hours.Initial engine oil and filter change at 500 hours is required for engine break-in.

Cat oil filters are recommended.

Recommended multigrade oil types are listed in Table 1. Do not use single grade oils.

Abnormally harsh operating cycles or harsh environments can shorten the service life of the engine oil. Arctic temperatures, corrosive environments, or dusty conditions may require a reduction in engine oil change intervals from the recommendations in Table 1. Also refer to Special Publication, SEBU5898, "Cold Weather Recommendations for all AVSpare Machines". Poor maintenance of air filters or of fuel filters requires reduced oil change intervals. See your Cat dealer for more information if this product will experience abnormally harsh operating cycles or harsh environments.

Table 1
Engine Oil Change Interval(1) 
Multigrade Oil Type  Operating Conditions 
  Severe 
Normal(2) High Load Factor(3) above 26 L (7.0 US gal) per hr of fuel  Altitude above 1830 m (6000 ft) 
Cat DEO-ULS
Recommended 
500 hr  500 hr  250 hr(4) 
Cat ECF-1
11.0 minimum TBN 
500 hr  500 hr  250 hr(4) 
Cat ECF-1
TBN below 11.0 
500 hr  500 hr  250 hr(4) 
(1) The standard oil change interval in this machine is 500 hours, if the operating conditions and recommended oil types that are listed in this table are met. Improvements in the engine allow this engine oil change interval. This new standard interval is not permitted for other machines. Refer to the applicable Operation and Maintenance Manuals for the other machines.
(2) Normal conditions include these factors: Fuel sulfur below 0.015%, altitude below 1830 m (6000 ft) and good air filter and fuel filter maintenance. Normal conditions do not include high load factor, harsh operating cycles, or harsh environments.
(3) High load factors can shorten the service life of your engine oil. Continuous heavy load cycles and little idle time result in increased fuel consumption and oil contamination. These factors deplete the oil additives more rapidly. If the average fuel consumption of your engine exceeds 26 L (7.0 US gal) per hour, follow the “High Load Factor” recommendations in Table 1. To determine average fuel consumption, measure average fuel consumption for 50 to 100 hours. If the application of the machine is changed, the average fuel consumption may change.
(4) Use "Program B" below to determine an appropriate interval.

Adjustment of the Oil Change Interval

Note: Your Cat dealer has additional information on these programs.

Program A

Verification for an Oil Change Interval of 500 Hours

This program consists of three oil change intervals of 500 hours. Oil sampling and analysis are done at 250 hours and 500 hours for each of the three intervals for a total of six oil samples. The analysis includes oil viscosity and infrared (IR) analysis of the oil. If all the results are satisfactory, the 500 hour oil change interval is acceptable for the machine in that application. Repeat Program A if you change the application of the machine.

If a sample does not pass the oil analysis, take one of these actions:

  • Shorten the oil change interval to 250 hours.

  • Proceed to Program B.

  • Change to a preferred oil type in Table 1.

Program B

Optimizing Oil Change Intervals

Begin with a 250 hour oil change interval. The oil change intervals are adjusted by increments. Each interval is adjusted an additional 50 hours. Periodic oil sampling and analysis are done during each interval. The analysis includes oil viscosity and infrared (IR) analysis of the oil. Repeat Program B if you change the application of the machine.

If an oil sample does not pass the analysis, shorten the oil change interval, or change to a preferred multigrade oil type in the listing above.

Procedure for Changing Engine Oil and Filter

------ WARNING! ------

Hot oil and hot components can cause personal injury. Do not allow hot oil or hot components to contact skin.


Note: If the sulfur content in the fuel is greater than 1.5 percent by weight, use an oil that has a TBN of 30 and reduce the oil change interval by one-half.

Note: Drain the crankcase while the oil is warm. Warm oil allows waste particles that are suspended in the oil to drain. As the oil cools, the waste particles will settle to the bottom of the crankcase. The particles will not be removed by draining the oil and the particles will recirculate in the engine lubrication system with the new oil.



Illustration 1g02021533

The drain valve for the engine crankcase oil is located under the rear of the upper structure.

  1. Park the machine on a level surface. Stop the engine.

    Note: Refer to Operation and Maintenance Manual, "General Hazard Information" for information on Containing Fluid Spillage.



    Illustration 2g02154185

  2. Open the crankcase drain valve (1). Allow the oil to drain into a suitable container.

    Note: Discard any drained fluids according to local regulations.

  3. Close the drain valve.

  4. Open the access door at the right side of the machine.


    Illustration 3g02157804

  5. Loosen drain valve (2) and allow the oil to drain out of the housing.

  6. After all the oil has been removed, tighten the drain.


    Illustration 4g02154188

  7. Remove the oil filter housing. See Operation and Maintenance Manual, "Oil Filter - Inspect". Dispose of the used filter according to local regulations.


    Illustration 5g02157806

  8. Remove the filter from the housing.

  9. Clean the filter housing and the base.

  10. Install the new filter element into the housing.


    Illustration 6g00101502

  11. Apply a thin coat of engine oil to the gasket of the filter.

  12. Install the engine oil filter by hand until the filter housing contacts the base.

  13. Close the access door.

  14. Unlatch the engine hood and raise the engine hood.


    Illustration 7g01120940

  15. Remove the oil filler plug . Fill the crankcase with new oil. See Operation and Maintenance Manual, "Capacities (Refill)". Clean the oil filler plug and install the oil filler plug.


    NOTICE

    Do not under fill or overfill engine crankcase with oil. Either condition can cause engine damage.


  16. Start the engine and allow the oil to warm. Check the engine for leaks. Stop the engine.


    Illustration 8g02153764

  17. Wait for 30 minutes in order to allow the oil to drain back into the crankcase. Check the oil level with the dipstick. Maintain the oil between the "L" and "H" marks on the dipstick. If necessary, add oil.

  18. Close the engine hood and latch the engine hood.

Fast Fill

If your machine is equipped with a deluxe service center, you may drain the engine oil through the fast fill port. You may also add the engine oil through a fast fill port.



Illustration 9g02157809

  1. Open the access door on the right side of the machine.

  2. Remove the dust cover (3).

  3. Attach the hose to the coupling.

    Note: Make sure that the coupling and receiver are free from debris before attaching. Reinstall the dust covers when done.

  4. Drain the oil or add the oil, as needed.

  5. Install the dust cover.

Information System:

C6.6 Industrial Engine Vibration Damper - Check
C9.3 Engines for Caterpillar Built Machines Electrical Connectors
349F and 352F Excavators Machine Systems Hydraulic Lockout Control - Remove and Install
330F MHPU Mobile Hydraulic Power Unit Engine Oil Level - Check
Installation Procedure for 275-7203 Auxiliary Control Wiring Gp {1408}
320E and 323E Excavators Cooling System Coolant Level - Check
330D, 336D, 336D2, 340D and 340D2 Excavators and 336D MHPU Mobile Hydraulic Power Unit Machine Systems Final Drive - Assemble - Type-Two
320E and 323E Excavators Cooling System Coolant Extender (ELC) - Add
320D Excavator Fuel System Fourth Filter - Replace - If Equipped
324E Excavator Cooling System Coolant (ELC) - Change
2010/05/28 VIMS<SUP>TM</SUP> Supervisor January 2010 is Now Available {7601}
C4.4 Industrial Engine Turbocharger - Single Turbocharger
Installation Procedure for the 260-8013 Front Lines Group {5057}
Reuse Guideline for the Flexible Exhaust Pipe Group on Tier 4 Engines {1061}
336E Excavator and 336E MHPU Mobile Hydraulic Power Unit Machine Systems Fuel Tank - Remove and Install
349F and 352F Excavators Machine Systems Pilot Valve (Joystick) - Disassemble
349F and 352F Excavators Machine Systems Pilot Valve (Joystick) - Assemble
325 VM and VH Variable Gauge Undercarriage Track Roller - Remove and Install
325 VM and VH Variable Gauge Undercarriage Sprocket - Remove and Install
Reuse and Salvage for Flywheel Assemblies {0679, 1156}
C7.1 Industrial Engine Air Control Valve - Remove and Install - Clean Emissions Module
C7.1 Industrial Engine Alternator - Install
C7.1 Industrial Engine Alternator - Remove
C7.1 Industrial Engine Alternator Belt - Remove and Install