Ensure that all safety information, warnings and instructions are read and understood before any operation or any maintenance procedures are performed.
The user is responsible for the performance of maintenance, including all adjustments, the use of proper lubricants, fluids, filters, and the replacement of components due to normal wear and aging. Failure to adhere to proper maintenance intervals and procedures may result in diminished performance of the product and/or accelerated wear of components.
Use mileage, fuel consumption, service hours, or calendar time, WHICH EVER OCCURS FIRST, in order to determine the maintenance intervals. Products that operate in severe operating conditions may require more frequent maintenance.
Note: Before each consecutive interval is performed, all maintenance from the previous interval must be performed.
Note: If Cat HYDO Advanced 10 hydraulic oil is used, the hydraulic oil change interval is extended to 3000 hours. S·O·S services may extend the oil change to a longer interval. Consult your AVSpare dealer for details.
When Required
Adjustable Gauge Undercarriage Frame - LubricateAir Conditioner/Cab Heater Filter (Recirculation) - Inspect/Replace
Battery - Recycle
Battery or Battery Cable - Inspect/Replace
Boom Base Pins - Lubricate
Bucket Linkage - Inspect/Adjust
Bucket Tips - Inspect/Replace
Bucket Tips - Inspect/Replace
Cab Air Filter (Fresh Air) - Clean/Replace
Camera - Clean/Adjust
Circuit Breakers - Reset
Engine Air Filter Primary Element - Clean/Replace
Engine Air Filter Secondary Element - Replace
Engine Air Precleaner - Clean
Ether Starting Aid Cylinder - Replace
Fuses - Replace
Oil Filter - Inspect
Track Adjustment - Adjust
Window Washer Reservoir - Fill
Window Wiper - Inspect/Replace
Windows - Clean
Every 10 Service Hours or Daily for First 100 Hours
Boom and Stick Linkage - LubricateBoom, Stick and Bucket Linkage - Lubricate
Every 10 Service Hours or Daily
Boom and Stick Linkage - LubricateCooling System Coolant Level - Check
Engine Oil Level - Check
Fuel System Water Separator - Drain
Fuel Tank Water and Sediment - Drain
Hydraulic System Oil Level - Check
Indicators and Gauges - Test
Radiator Core - Clean
Seat Belt - Inspect
Track Adjustment - Inspect
Travel Alarm - Test
Undercarriage - Check
Every 10 Service Hours or Daily for Machines Used in Severe Applications
Boom, Stick and Bucket Linkage - LubricateEvery 50 Service Hours or Weekly
Boom, Stick and Bucket Linkage - LubricateExpandable Pin - Tighten
Every 100 Service Hours or 2 Weeks for Machines Used in Severe Applications
Boom and Stick Linkage - LubricateEvery 100 Service Hours of Continuous Hammer Use
Hydraulic System Oil Filter (Case Drain) - ReplaceHydraulic System Oil Filter (Pilot) - Replace
Initial 250 Service Hours
Engine Valve Lash and Fuel Injector Timing - CheckFinal Drive Oil - Change
Hydraulic System Filter Element (Fine Filtration) - Replace
Hydraulic System Oil Filter (Case Drain) - Replace
Hydraulic System Oil Filter (Pilot) - Replace
Hydraulic System Oil Filter (Return) - Replace
Swing Drive Oil - Change
Every 250 Service Hours
Cooling System Coolant Sample (Level 1) - ObtainEngine Oil Sample - Obtain
Final Drive Oil Sample - Obtain
Every 250 Service Hours or Monthly
Adjustable Gauge Undercarriage Frame - LubricateBelt - Inspect/Adjust/Replace
Condenser (Refrigerant) - Clean
Cooling System Hoses - Inspect
Final Drive Oil Level - Check
Swing Bearing - Lubricate
Swing Drive Oil Level - Check
Every 250 Service Hours of Partial Hammer Use (50% of Service Hours)
Hydraulic System Oil Filter (Case Drain) - ReplaceHydraulic System Oil Filter (Pilot) - Replace
Every 250 Service Hours of Continuous Hammer Use
Hydraulic System Oil Filter (Return) - ReplaceInitial 500 Hours (for New Systems, Refilled Systems, and Converted Systems)
Cooling System Coolant Sample (Level 2) - ObtainEvery 500 Service Hours
Cab Riser (Adjustable) Linkage - LubricateHydraulic System Oil Sample - Obtain
Swing Drive Oil Sample - Obtain
Every 500 Service Hours or 3 Months
Engine Crankcase Breather - CleanEngine Oil and Filter - Change
Fuel System - Prime
Fuel System Primary Filter (Water Separator) Element - Replace
Fuel System Secondary Filter - Replace
Hydraulic System Filter Element (Fine Filtration) - Replace
Every 500 Service Hours of Partial Hammer Use (50% of Service Hours)
Hydraulic System Oil Filter (Return) - ReplaceEvery 600 Service Hours of Continuous Hammer Use
Hydraulic System Oil - ChangeEvery 1000 Service Hours or 6 Months
Battery - CleanBattery Hold-Down - Tighten
Boom and Stick Linkage - Lubricate
Hydraulic System Oil Filter (Case Drain) - Replace
Hydraulic System Oil Filter (Pilot) - Replace
Hydraulic System Oil Filter (Return) - Replace
Swing Drive Oil - Change
Every 1000 Service Hours of Partial Hammer Use (50% of Service Hours)
Hydraulic System Oil - ChangeEvery 2000 Service Hours or 1 Year
Engine Valve Lash and Fuel Injector Timing - CheckEngine Valve Rotators - Inspect
Final Drive Oil - Change
Hydraulic System Oil - Change
Receiver Dryer (Refrigerant) - Replace
Swing Gear - Lubricate