Installation Procedure for the <NOBR>494-6809</NOBR> Chassis Wiring Gp On Certain Hydraulic Excavators {1408, 6129} Caterpillar


`
Installation Procedure for the <NOBR>494-6809</NOBR> Chassis Wiring Gp On Certain Hydraulic Excavators {1408, 6129} [M0067866]
ELECTRICAL AND STARTING SYSTEM
WIRING GP
Installation Procedure for the <NOBR>494-6809</NOBR> Chassis Wiring Gp On Certain Hydraulic Excavators {1408, 6129}
1.1. Introduction
2.1. Safety Section
3.1. Required Parts
4.1. Installation Procedure
Excavator
323D2 (S/N: XBK1-UP)
Hydraulic Kit
HYDRAULIC KIT (S/N: HKD1-UP)

Introduction

Do not perform any procedure in this Special Instruction until you have read the information and you understand the information.

Safety Section



Illustration 1g00104545

Prevent the machine from movement. Park the machine on a level surface.

Attach a "Do Not Operate" warning tag or a similar warning tag to the start switch or to the controls before you service the equipment . These warning tags (Special Instruction, SEHS7332) are available from your AVSpare dealer.

Required Parts

Table 1
494-6809 Chassis Wiring Gp Revision -00 
Item  Qty  Part Number  Description 
(1)  13  3S-2093  Cable Strap 
(2)  16  7K-1181  Cable Strap 
(3)  494-6810  Harness As 
(4)  132-5789  Clip 
(5)  4P-7581  Clip 
(6)  5P-4118  Film 
(7)  7I-2673  Cable Strap 
(8)  8T-4189  Bolt 


Illustration 2g06046876
494-6809 Chassis Wiring Gp

Installation Procedure



    Illustration 3g06046886
    (GU-C1) Connect to Harness (4 poles): "780 PU", "779 WH", "A588 GN", "200 BK"
    (2) 7K-1181 Cable Strap
    (3) 494-6810 Harness

  1. Connect (GU-C1) of harness (3) to the chassis harness at the rear of the cab.


    Illustration 4g06046900
    (GU-C4) Connect to Harness (2 poles): "A588 GN", "200 BK"
    (GU-C5) Connect to Hydraulic Lock Solenoid: "A588 GN", "200 BK"

  2. Connect the ground wire to the frame.

  3. Connect (GU-C4) to the chassis harness.

  4. Connect (GU-C5) to the hydraulic lock solenoid.


    Illustration 5g06046962
    (GU-C2) Connect to Quick Coupler Solenoid (High Pressure): "780 PU", "200 BK"
    (GU-C3) Connect to Quick Coupler Solenoid (Low Pressure): "779 WH", "200 BK"
    (2) 7K-1181 Cable Strap
    (4) 132-5789 Clip
    (5) 4P-7581 Clip
    (6) 5P-4116 Hard Washer
    (7) 7I-2673 Cable Strap
    (8) 8T-4189 Bolt

  5. Connect (GU-C2) to the Quick Coupler High Pressure Solenoid.

  6. Connect (GU-C3) to the Quick Coupler Low Pressure Solenoid.

  7. Secure the harness as shown.

Information System:

C2.4 Tier 4 Final Engines for Caterpillar Built Machines Water Temperature Regulator - Remove and Install
Installation Procedure for the <NOBR>376-6329</NOBR> Front Lines Gp on Certain Hydraulic Excavators {5057}
Installation of the <NOBR>504-7558</NOBR> Coupler Control Ar on Certain Hydraulic Excavators {1408, 5057, 6129}
336D 2L and 340D 2L Excavators Machine Systems Stick Bearings and Seals - Remove and Install
314F and 315F Excavators Machine System Specifications Pilot Lines
Electric Starting Motor on Certain C7.1 Machine Engines {1453}
314F and 315F Excavators Machine System Specifications Pilot Valve
314F and 315F Excavators Machine System Specifications Pilot Valve
314F and 315F Excavators Machine System Specifications Pilot Lines
Buttons are Now Used When Installing Bonded Glass {7301}
Four-point Seat Belts are Now Available for Certain Excavators and Track Feller Bunchers {7312}
374F Excavator Machine Systems Main Hydraulic Pump - Assemble
Installation Procedure for the <NOBR>494-6811</NOBR> Cab Wiring Gp On Certain Hydraulic Excavators {1408, 7301}
C2.4 Tier 4 Final Engines for Caterpillar Built Machines Cylinder Head
C2.4 Tier 4 Final Engines for Caterpillar Built Machines Camshaft
C2.4 Tier 4 Final Engines for Caterpillar Built Machines Crankshaft
C2.4 Tier 4 Final Engines for Caterpillar Built Machines Piston and Rings
C2.4 Tier 4 Final Engines for Caterpillar Built Machines Gear Group (Front)
C2.4 Tier 4 Final Engines for Caterpillar Built Machines Glow Plugs
330F MHPU Mobile Hydraulic Power Unit Machine System Engine Performance - Test - Engine Speed
325F Excavator Machine Systems Sprocket - Remove and Install
314F and 315F Excavators Machine System Specifications Pilot Valve
314F and 315F Excavators Machine System Specifications Boom Lines
GSH420, GSH425, GSH440, GSH520, GSH525, GSH455 and GSH555 Orange Peel Grapples Bushings (Grapple) - Remove and Install