- Excavator:
- 374D (S/N: PJA1-UP)
- 374D (S/N: PAP1-UP; PAS1-UP; PAX1-UP)
- Work Tool:
- HYDRAULIC KIT (S/N: HKD1-UP)
Introduction
This special instruction covers the installation procedure for 356-3680 Stick Lines Group Revision - 02 on 374D Hydraulic Excavators.
Safety Section
| NOTICE |
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Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting, and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids. Refer to Special Publication, NENG2500, "Dealer Service Tool Catalog" for tools and supplies suitable to collect and contain fluids on Cat products. Dispose of all fluids according to local regulations and mandates. |
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Personal injury can result from hydraulic oil pressure and hot oil. Hydraulic oil pressure can remain in the hydraulic system after the engine has been stopped. Serious injury can be caused if this pressure is not released before any service is done on the hydraulic system. Make sure all of the work tools have been lowered to the ground, and the oil is cool before removing any components or lines. Remove the oil filler cap only when the engine is stopped, and the filler cap is cool enough to touch with your bare hand. |
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Personal injury or death can result from improperly checking for a leak. Always use a board or cardboard when checking for a leak. Escaping air or fluid under pressure, even a pin-hole size leak, can penetrate body tissue causing serious injury, and possible death. If fluid is injected into your skin, it must be treated immediately by a doctor familiar with this type of injury. |
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Required Parts
| 356-3680 Auxiliary Lines Group (Boom) - 02 | |||
|---|---|---|---|
| Item | Qty | Part No | Description |
| (1) | 16 | 143-4160 | Clip |
| (2) | 2 | 146-1462 | Plate |
| (3) | 8 | 146-1463 | Clip |
| (4) | 6 | 153-8587 | Plate As |
| (5) | 1 | 153-8648 | Tube As |
| (6) | 1 | 187-9834 | Tube As |
| (7) | 8 | 306-1355 | Half Clamp |
| (8) | 1 | 326-8274 | Tube As |
| (9) | 1 | 326-8276 | Tube As |
| (10) | 2 | 338-6191 | Hose As |
| (11) | 1 | 371-3066 | Tube As |
| (12) | 1 | 371-3067 | Tube As |
| (13) | 10 | 146-1461 | Plate |
| (14) | 4 | 1P-3705 | Rectangular Seal |
| (15) | 4 | 1P-3706 | Rectangular Seal |
| (16) | 8 | 5P-8077 | Half Flange |
| (17) | 8 | 7X-2553 | Bolt |
| (18) | 20 | 7X-2554 | Bolt |
| (19) | 12 | 7X-2559 | Bolt |
| (20) | 8 | 8T-4132 | Nut |
| (21) | 24 | 8T-4140 | Bolt |
| (22) | 20 | 8T-4193 | Bolt |
| (23) | 68 | 9X-8257 | Washer |
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| Illustration 1 | g03252756 |
Installation Procedure
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| Illustration 2 | g00104545 |
Prevent the machine from movement. Park the machine on a level surface.
Attach a "Do Not Operate" warning tag or a similar warning tag to the start switch or to the controls before you service the equipment or before you repair the equipment. These warning tags (Special Instruction, SEHS7332) are available from your AVSpare dealer.
In order to properly align and install the blade rake, it will be necessary to assemble certain components of the rake together prior to welding.
This procedure will require the installer to fit together multiple, piece parts, and hold them to the blade simultaneously. This procedure will require the use of a suitable lifting device or devices to safely position the parts.
- Place seal (14) in the end of hose (10) and attach to tube (6). Use two half flanges (16) four bolts (21) and four washers (23) .
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| Illustration 3 | g03252797 |
Detail A (5) 153-8648 Tube As (6) 187-9834 Tube As (7) 306-1355 Half Clamp (10) 338-6191 Hose As (14) 1P-3705 Rectangular Seal (16) 5P-8077 Half Flange (21) 8T-4121 Bolt (22) 8T-4193 Bolt (23) 9X-8257 Washer | |
- Wrap two half clamps (7) around tube assembly (6). Secure half clamps (7) to boss on boom using two bolts (22) and two washers (23) .
- Place seal (14) in the end of hose (10) and attach to tube (5). Use two half flanges (16) four bolts (21) and four washers (23) .
- Wrap two half clamps (7) around tube assembly (5). Secure half clamps (7) to boss on boom using two bolts (22) and two washers (23). Refer to illustration 3.
- Attach plates (4) to the existing boom bosses using two bolts (19) and two washers (23). Refer to illustration 4.
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| Illustration 4 | g03252897 |
Detail B. View 1 (4) 153-8587 Plate As (7) 306-1355 Half Clamp (13) 146-1461 Plate (18) 7X-2554 Bolt (19) 7X-2559 Bolt (23) 9X-8257 Washer | |
- Wrap two clamp halves (7) around tube (5) .
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| Illustration 5 | g03252917 |
Detail B (4) 153-8587 Plate As (5) 153-8648 Tube As (6) 187-9834 Tube As (7) 306-1355 Half Clamp (9) 326-8276 Tube As (13) 146-1461 Plate (15) 1P-3706 Rectangular Seal (18) 7X-2554 Bolt (22) 8T-4193 Bolt (23) 9X-8257 Washer | |
- Secure clamps (7) to plate (4) through plate (13) using two bolts (18) and two washers (23) .
- Place seal (15) in the end of tube (9) and attach to tube (5) using four bolts (22) .
- Wrap two clamp halves (7) around tube (6) .
- Secure clamps (7) to plate (4) through plate (13) using two bolts (18) and two washers (23) .
- Place seal (15) in the end of tube (8) and attach to tube (6) using four bolts (22). Refer to illustration 5
- Place two clips (3) around tube (9) and around the existing boom tube.
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| Illustration 6 | g03252996 |
Detail C (3) 146-1463 Clip (8) 326-8274 Tube As (9) 326-8276 Tube As (17) 7X-2553 Bolt (20) 8T-4132 Nut (23) 9X-8257 Washer | |
- Secure clips (3) using two bolts (17), two washers (23) and two nuts (20) .
- Place two clips (3) around tube (8) and around the existing boom tube.
- Secure clips (3) using two bolts (17), two washers (23) and two nuts (20). Refer to illustration 6.
- Place two clips (3) around tube (9) and around the existing boom tube.
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| Illustration 7 | g03253058 |
Above boom cylinder attachment point (3) 146-1463 Clip (8) 326-8274 Tube As (9) 326-8276 Tube As (17) 7X-2553 Bolt (20) 8T-4132 Nut (23) 9X-8257 Washer | |
- Secure clips (3) using two bolts (17), two washers (23) and two nuts (20) .
- Place two clips (3) around tube (8) and around the existing boom tube.
- Secure clips (3) using two bolts (17), two washers (23) and two nuts (20). Refer to illustration 7.
- Attach plates (4) to the existing boom bosses using two bolts (19) and two washers (23) .
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| Illustration 8 | g03253136 |
Detail D (1) 143-4160 Clip (4) 153-8587 Plate As (8) 326-8274 Tube As (9) 326-8276 Tube As (11) 371-3066 Tube As (12) 371-3067 Tube As (13) 146-1461 Plate (15) 1P-3706 Rectangular Seal (18) 7X-2554 Bolt (19) 7X-2559 Bolt (22) 8T-4193 Bolt (23) 9X-8257 Washer | |
- Wrap two clips (1) around tube (9) .
- Secure clips (1) to plate (4) through plate (13) using two bolts (18) and two washers (23) .
- Place seal (15) in the end of tube (12) and attach to tube (9) using four bolts (22) .
- Wrap two clips (1) around tube (8) .
- Secure clips (1) to plate (4) through plate (13) using two bolts (18) and two washers (23) .
- Place seal (15) in the end of tube (9) and attach to tube (11) using four bolts (22). Refer to illustration 8.
- Attach plates (4) to the existing boom bosses using two bolts (19) and two washers (23) .
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| Illustration 9 | g03253358 |
Detail E (1) 143-4160 Clip (4) 153-8587 Plate As (11) 371-3066 Tube As (12) 371-3067 Tube As (13) 146-1461 Plate (18) 7X-2554 Bolt (19) 7X-2559 Bolt (23) 9X-8257 Washer | |
- Wrap two clips (1) around tube (12) .
- Secure clips (1) to plate (4) through plate (13) using two bolts (18) and two washers (23) .
- Wrap two clips (1) around tube (11) .
- Secure clips (1) to plate (4) through plate (13) using two bolts (18) and two washers (23). Refer to illustration 9.
- Attach two plates (2) to the existing boom bosses using four bolts (21) and four washers (23) each.
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| Illustration 10 | g03253377 |
Detail F (1) 143-4160 Clip (2) 146-1462 Plate (11) 371-3066 Tube As (12) 371-3067 Tube As (13) 146-1461 Plate (18) 7X-2554 Bolt (19) 7X-2559 Bolt (21) 7X-2559 Bolt (23) 9X-8257 Washer | |
- Wrap four clips (1) around tube (12) .
- Secure clips (1) to plate (2) through two plates (13) using four bolts (18) and four washers (23) .
- Wrap four clips (1) around tube (11) .
- Secure clips (1) to plate (2) through two plates (13) using four bolts (18) and four washers (23). Refer to illustration 10.
- Adjust the auxiliary boom lines to the distance specified in illustration 11.
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| Illustration 11 | g02178224 |
Boom Foot (A) 561.4 - 571.4mm (22.1 - 22.49 inches) | |
- Tighten all hardware and fittings to proper torque
- Inspect the fittings for hydraulic leaks.
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| Illustration 12 | g00687600 |