PRODUCT SUPPORT PROGRAM FOR REPLACING THE 234-9470 TIMER RELAY ON CERTAIN 315C, 322C, 325C, 330C AND M325C EXCAVATORS Caterpillar


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PRODUCT SUPPORT PROGRAM FOR REPLACING THE 234-9470 TIMER RELAY ON CERTAIN 315C, 322C, 325C, 330C AND M325C EXCAVATORS [REBE1239]
ELECTRICAL AND STARTING SYSTEM
PANEL GP-CIRCUIT BREAKER
PRODUCT SUPPORT PROGRAM FOR REPLACING THE 234-9470 TIMER RELAY ON CERTAIN 315C, 322C, 325C, 330C AND M325C EXCAVATORS
REBE1239-01

18Sep2006
(Revised 04Dec2006)


U-634
A-619
D-714
O-616

 
After Failure Only
  
  

PRODUCT SUPPORT PROGRAM FOR REPLACING THE 234-9470 TIMER RELAY ON CERTAIN 315C, 322C, 325C, 330C AND M325C EXCAVATORS

1417
PS51225
NOTE:

This Program can only be administered after a failure occurs. The decision whether to apply the Program is made by the dealer. When reporting the repair, use "PS51225" as the Part Number and "7755" as the Group Number. Use "96" as the Warranty Claim Description Code and use "Z" as the SIMS Description Code.

NOTE:

The information supplied in this service letter may not be valid after the termination date of this program. Do not perform the work outlined in this Service Letter after the termination date without first contacting your AVSpare product analyst.

 
NOTE:

This Revised Service Letter replaces the September 18, 2006 Service Letter. Changes have been made to add Group 2 information to all sections and add a Mail Code.


TERMINATION DATE

30Sep2008

PROBLEM

Erratic operation of the timer relay may prevent the engine from cranking immediately on certain 315C, 322C, 325C, 330C and M325C Excavators. The start key may need to be turned several times in order to crank the engine.

AFFECTED PRODUCT

Model Identification Number
*******Group  1*******
322C EMR00499-00569

MAR00455-00528
325C CRB01628-01745

CSJ01440-01543

DTF00285-00287

JLC00305-00312

JLD00346-00354
330C CAP02020-02294

CGZ00862-00995

JCD00349-00375

MKM00316-00317
330C (OEM)  MSL00116-00118
330CL  JNK00340-00354
M325C MH PAN00313-00343

XJA00261-00292
*******Group  2*******
315C  ANF00163-00563, 750-891

PARTS NEEDED

Qty

Part Number Description
*******Group 1*******
1 1636703 TIMER AS
2 5C2874 NUT
1 8T0289 BOLT
2 8T0328 WASHER-HARD
*******Group 2*******
1 1636703 TIMER AS
2 5C2874 NUT
1 8T0289 BOLT
2 8T0328 WASHER-HARD

ACTION REQUIRED

Replace the failed part with a new 163-6703 Timer Relay.
See the attached Rework Procedure.

SERVICE CLAIM ALLOWANCES

Product smu/age whichever comes first
AVSpare
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
*******Group 1*******
0-2000 hrs,
0-24 mo 
100.0%
100.0%
0.0%
0.0%
0.0%
0.0%
2001-4000 hrs,
25-48 mo 
100.0%
0.0%
0.0%
50.0%
0.0%
50.0%
 NOTE: This is a 1.0-hour job for Group 1

Product smu/age whichever comes first
AVSpare
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
*******Group 2*******
0-2000 hrs,
0-24 mo 
100.0%
100.0%
0.0%
0.0%
0.0%
0.0%
2001-4000 hrs,
25-48 mo 
100.0%
0.0%
0.0%
50.0%
0.0%
50.0%
 NOTE: This is a 1.0-hour job for Group 2



PARTS DISPOSITION

Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.
 
 
 


Rework Procedure


 
1. Deactivate the electrical system, turn the battery disconnect switch to the OFF position.
2. Remove the cover from the control panel.
3. Remove the 2349470 Timer Relay.
4. Drill a 6 mm diameter hole, for the right hand side timer fixation. On the left hand side, keep the M5 welded nut.
NOTE: Use the 1636703 Timer Relay as a guide for the drilling location.
Image1.1.1
 
5. Remove the 2 screws at the top of the panel, and loosen the 2 screws at the bottom of the panel.
Image1.2.1
 
6. Mount the 8T0289 bolt with 8T0328 washer and 5C2874 nut. Install bolt and washer behind the panel. Tighten at 12 N.m.

7. Install the 1636703 Timer Relay: use the M5 screw on the left hand side, with 8T0328 washer and 5C2874 nut on the right hand side.
Image1.3.1
Image1.3.2
 
8. Connect the 1636703 Timer Relay.
9. Assemble the front cover, and tighten at 12 N.m.
Image1.4.1
 
10. Turn the battery disconnect switch to the ?ON? position.
 
 

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