PRODUCT SUPPORT PROGRAM TO REPLACE THE MUFFLER ON CERTAIN 416D AND 424D BACKHOE LOADERS Caterpillar


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PRODUCT SUPPORT PROGRAM TO REPLACE THE MUFFLER ON CERTAIN 416D AND 424D BACKHOE LOADERS [REBE1371]
AIR INLET AND EXHAUST SYSTEM
MUFFLER GP
PRODUCT SUPPORT PROGRAM TO REPLACE THE MUFFLER ON CERTAIN 416D AND 424D BACKHOE LOADERS
REBE1371-00

13Dec2006


K022
K02M
K030
K031
K040
K050
K060
K070

 
After Failure Only
 (Limited distribution) 
  

PRODUCT SUPPORT PROGRAM TO REPLACE THE MUFFLER ON CERTAIN 416D AND 424D BACKHOE LOADERS

1062
PS51257
NOTE:

This Program can only be administered after a failure occurs. The decision whether to apply the Program is made by the dealer. When reporting the repair, use "PS51257" as the Part Number and "7755" as the Group Number. Use "96" as the Warranty Claim Description Code and use "Z" as the SIMS Description Code.

NOTE:

The information supplied in this service letter may not be valid after the termination date of this program. Do not perform the work outlined in this Service Letter after the termination date without first contacting your AVSpare product analyst.


TERMINATION DATE

31Dec2008

PROBLEM

The existing muffler can fail at the exhaust inlet or air cleaner inlet on certain 416D and 424D Backhoe Loaders fitted with a Naturally Aspirated (NA) engine. A new muffler is available with strenthening brackets installed at the inlet points.

AFFECTED PRODUCT

Model Identification Number
416D  BGJ01070-01082, 1084-1107, 1109-1117, 1121-1140, 1156, 1180-1199, 1201-1223, 1234-1240, 1243-1244, 1261-1263, 1265-1268, 1282, 1301-1306, 1315
424D  RXA00209, 217, 221, 224, 227, 229-230, 233, 235, 237, 240, 244, 246, 250-251, 266, 283, 287, 293, 295, 298, 300, 303, 311-312, 314, 323-324, 327, 329, 331, 335-336, 339, 341, 343-347, 349-350, 352, 355, 357-359, 361, 363-364, 366, 376, 378-379, 384-387, 389-392, 394, 401, 429-430, 432, 434-437, 441-466, 471-475, 477-478, 481, 484, 486-489, 494, 498, 500, 502-504, 509-512, 516-518, 520-542, 545-546, 549-552, 555, 557-559, 617, 628, 631, 633-636, 640, 647, 652, 654-658, 660-662, 665-667, 669-670, 677-678, 683-684, 687, 690-693, 697-699, 703, 739, 742, 745, 747-748, 750, 755, 757-758, 761, 765-769, 772-775, 777, 780, 783-784, 786, 789-790, 792, 800, 802-803, 810-815, 817-820, 822, 825-830, 833, 835-838, 841, 886, 894, 896, 904, 920-921, 923-924, 927, 929-932, 934, 936-940, 942, 944, 946, 953-965, 967-973, 997-999, 1004, 1010, 1012, 1014, 1023-1026, 1028-1029, 1031, 1034-1038, 1040-1042, 1051-1052, 1060-1061, 1063-1064, 1068, 1070-1077, 1079-1082, 1086-1087, 1099, 1101, 1107, 1109, 1111-1114, 1135-1137, 1140-1144, 1163-1183, 1185-1190, 1192, 1194-1199, 1201-1202, 1204-1210, 1214, 1219, 1222-1223, 1226, 1232-1235, 1242, 1245, 1247, 1272-1293, 1295-1299, 1301-1306, 1308, 1366-1367, 1369-1371, 1386-1392, 1395, 1397-1398, 1401, 1403, 1406-1410, 1416-1418, 1420-1421, 1425, 1427-1430, 1442-1443, 1468, 1471, 1476, 1481, 1489, 1497, 1618, 1620, 1623-1624, 1637, 1639-1640, 1642-1650, 1652-1654, 1656-1666, 1720-1722, 1726, 1738-1739, 1809-1817, 1819-1821, 1890-1893, 1929, 1932, 1935, 1946, 1952-1954, 1957, 1963, 1968, 1972, 1977-2012, 2014-2015, 2105-2138, 2141, 2146, 2171-2172, 2174-2175, 2178-2181, 2191-2194, 2197-2199, 2201, 2205, 2207-2208, 2210-2212, 2214, 2216-2219, 2222-2229, 2312, 2314, 2316-2318, 2320-2333, 2335-2365, 2367-2378, 2380-2381, 2385-2397, 2400-2401, 2409-2417, 2419-2433, 2451, 2453-2463, 2469-2476, 2478-2482, 2485-2486, 2488, 2494-2495, 2497-2499, 2501, 2504-2508, 2511-2521, 2532-2537, 2540-2546, 2586, 2589-2593, 2595-2599, 2601-2613, 2615-2617, 2652-2654, 2665-2669

PARTS NEEDED

Qty

Part Number Description
1 2355364 MUFFLER AS - NA

ACTION REQUIRED

Replace the muffler. Refer to Disassembly and Assembly Manual, RENR7785, "Muffler - Remove and Install" for repair instructions.

SERVICE CLAIM ALLOWANCES

Product smu/age whichever comes first
AVSpare
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
0-3000 hrs,
0-24 mo 
100.0%
100.0%
0.0%
0.0%
0.0%
0.0%
3001-5000 hrs,
25-48 mo 
33.3%
50.0%
0.0%
0.0%
50.0%
50.0%
 NOTE: This is a 1.0-hour job



PARTS DISPOSITION

Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.
 
 
 

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