PRODUCT IMPROVEMENT PROGRAM FOR REPLACING THE BOOM TO STICK PIN ASSEMBLY ON CERTAIN STANDARD STICK 416E, 420E, AND 430E BACKHOE LOADERS
[REBE1487]
IMPLEMENTS
STICK GP
PRODUCT IMPROVEMENT PROGRAM FOR REPLACING THE BOOM TO STICK PIN ASSEMBLY ON CERTAIN STANDARD STICK 416E, 420E, AND 430E BACKHOE LOADERS
REBE1487-00
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| 23Jan2007 |
U-32
A-28
D-26
O-30
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| Safety | PRODUCT IMPROVEMENT PROGRAM FOR REPLACING THE BOOM TO STICK PIN ASSEMBLY ON CERTAIN STANDARD STICK 416E, 420E, AND 430E BACKHOE LOADERS |
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| 6502 | PI10570 |
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| NOTE: | This Program must be administered as soon as possible.
When reporting the repair, use "PI10570" as the Part Number and "7751" as the Group Number, "56" as the Warranty Claim
Description Code and "T" as the SIMS Description Code.
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PROBLEM
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| The pin assembly that attaches the stick to the boom may fail at the weld of the flag to the pin. This will allow the pin to walk out of the bore. The root cause is identified as insufficient weld and weld penetration of the flag to the pin. There is no visual inspection to that can determine the weld penetration. |
AFFECTED PRODUCT
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| Model | Identification Number |
| *******Group 1******* | |
| 416E | SHA00116, 118-120, 125-132, 135-143, 147, 151-152, 163, 165-166, 168-169, 171-172, 176, 179-180, 183-185, 188, 191, 195-196, 198-201, 203, 207-217, 221, 223-224, 226-231, 240-243, 251, 253-259, 261-270, 275, 277-280, 283-284, 287-289, 291-292, 294-295, 299-304, 306-312, 314, 316-318, 320-323, 325, 327-330, 332-373, 375-377, 379, 382-384, 387-390, 392-393, 395, 400-401, 403-404, 406, 415, 417, 419, 422-423, 426-428, 431, 434, 436, 438, 445-446, 448, 450-451, 453, 459, 461-463, 467-482, 484-499, 501-503, 505-511, 513, 516-520, 522-523, 525-532, 534-536, 538, 540-543, 545-558, 560-561, 564, 566, 568, 570-572, 574-577, 579-589, 591, 593, 596-597, 599-601, 605, 607-608, 610-613, 615-617, 619-621, 623-627, 629, 631-632, 634-635, 637-639, 641-642, 647-653, 655, 662, 664-665, 667, 669-677, 682, 684, 686-689, 692, 695, 697-699, 703, 705-711, 713-714, 717-719, 721, 723-724, 726-732, 734, 736, 738-739, 741, 747, 749, 756, 760, 763-764, 767-775, 777-778, 780, 783-784, 786-787, 789-799, 801-802, 804, 806-807, 809, 813-814, 818-822, 824, 826, 829, 831-832, 835-836, 838-850, 852, 854-856, 858-861, 863, 865-874, 876, 878, 880-888, 891, 893, 895-896, 898-902, 904-907, 909-911, 913-914, 916-918, 921-922, 925-932, 934, 936-941, 943, 945-946, 948-949, 951, 955, 958-962, 965-972, 975, 977-978, 980, 982, 985-988, 990-992, 995, 997-1000, 1002-1010, 1012-1014, 1016-1033, 1035-1039, 1041, 1046, 1048-1057, 1061-1065, 1069-1073, 1076-1081, 1083-1099, 1103-1104, 1106-1114, 1117-1119, 1124-1126, 1129-1130, 1132-1133, 1135-1140, 1143, 1145-1150, 1152-1154, 1156-1163, 1168-1169, 1171, 1176-1178, 1198-1201, 1204, 1206-1207, 1209, 1211, 1213-1215, 1217-1220, 1222-1223, 1225-1226, 1228-1229, 1231-1232, 1234-1238, 1241-1253, 1256, 1258, 1260, 1262-1263, 1266-1267, 1269-1284, 1286-1287, 1289-1292, 1297-1298, 1301-1305, 1308, 1310-1311, 1313-1315, 1319, 1321-1322, 1326-1327, 1329, 1331, 1338-1339, 1341, 1345, 1351, 1353-1354, 1356, 1359-1360, 1362, 1365-1368, 1370-1371, 1373, 1375, 1377-1378, 1380, 1382, 1388, 1393-1398, 1400-1409, 1411-1412, 1414-1420, 1422, 1424-1430, 1433-1441, 1443, 1445-1452, 1454-1455, 1457-1458, 1460, 1463 |
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| *******Group 2******* | |
| 420E | HLS00212, 216, 229-230, 235, 244, 247, 252, 255, 264, 267, 276, 280, 284, 291, 315, 320, 354, 364, 370, 387, 392, 406, 409, 415, 419-420, 423, 428, 436, 439, 444, 451, 456, 459, 461, 481, 490-492, 494, 496-497, 502-506, 508, 510, 514-515, 518-519, 521, 524, 528-537, 553-563, 566-578, 581, 583, 586-587, 589, 591-592, 595-599, 601-602, 604, 606, 608, 610-611, 613, 615, 617, 619-620, 623-624, 628-629, 632, 634, 636-638, 641-642, 645, 648-651, 653-654, 657, 659-661, 663-666, 668, 671-672, 675-676, 680, 683, 693, 697-698, 701-702, 704-705, 707-708, 711-712, 719, 725, 728, 731, 734-736, 741, 748-749, 757-758, 760-762, 765, 771, 775, 779-780, 782-784, 786-789, 791-797, 799-803, 805-806, 811, 814, 818, 820, 823, 825-826, 830, 834, 839, 842, 846, 849-850, 856-857, 859, 864, 866, 870-872, 874-875, 877, 883, 885, 887-890, 892, 894, 896, 900, 911-915, 917-918, 920-923, 925, 930-932, 934-937, 940, 943, 945, 947-950, 952-953, 969, 971-972, 976-979, 985-986, 988, 991-992, 994, 998, 1004, 1008, 1011-1012, 1014, 1016, 1019, 1022, 1026, 1028, 1030, 1032, 1034-1035, 1038, 1041, 1044, 1048, 1050-1052, 1054-1056, 1060-1061, 1066-1067, 1071, 1074-1075, 1077-1080, 1082, 1087-1088, 1090, 1093, 1097-1105, 1107-1109, 1112-1113, 1115, 1118, 1120, 1130, 1132, 1135, 1139, 1141, 1143-1145, 1148, 1151, 1153, 1156, 1162-1163, 1165-1166, 1168-1169, 1185-1186, 1188, 1191, 1194, 1196-1197, 1202, 1204, 1207, 1213, 1216, 1223-1224, 1228-1230, 1232, 1236, 1239, 1243-1244, 1247-1248, 1250-1251, 1255, 1257, 1262, 1265, 1267, 1274, 1277, 1283, 1285, 1290, 1294, 1300, 1305, 1307-1308, 1312, 1323, 1327, 1329, 1333, 1336, 1338, 1341, 1344, 1347, 1350-1351, 1354, 1358, 1369, 1372-1378, 1380-1381, 1386, 1390, 1402-1403, 1418, 1429, 1432-1433, 1437, 1441-1443, 1446-1447, 1450, 1453, 1455, 1457-1458, 1461, 1464, 1472, 1474-1475, 1478, 1480, 1484, 1490-1491, 1496, 1506-1507, 1514, 1516, 1526-1527, 1529, 1531, 1533-1537, 1539, 1541, 1548, 1550-1551, 1553-1555, 1561-1562, 1564-1565, 1568-1570, 1574, 1577-1578, 1581, 1586-1587, 1589, 1592, 1596-1597, 1599, 1604, 1606-1607, 1611, 1613-1615, 1617, 1621, 1623, 1626-1627, 1629, 1631, 1636, 1642, 1644, 1648-1649, 1651-1652, 1657-1658, 1662, 1665, 1668-1669, 1678-1679, 1681-1682, 1687, 1691, 1694-1695, 1704, 1709, 1713-1714, 1716, 1720, 1722, 1726-1727, 1730, 1736, 1738, 1740-1741, 1747, 1752, 1755-1756, 1758, 1763, 1767-1768, 1770, 1772-1773, 1778-1779, 1784, 1788-1792, 1794, 1796, 1798-1799, 1804-1805, 1807, 1814-1815, 1820, 1822, 1825, 1827, 1829-1830, 1832-1834, 1838, 1844, 1846, 1848-1849, 1851, 1854-1855, 1857, 1860, 1862, 1864-1865, 1867, 1871-1872, 1875, 1878-1881, 1883, 1885, 1888, 1890-1892, 1894, 1898, 1901, 1905-1906, 1908, 1910, 1913, 1917-1919, 1924-1926, 1934, 1937, 1943, 1950, 1955-1956, 1958, 1963, 1965, 1970-1971, 1977, 1987, 1989-1990, 1992-1993, 1997, 1999-2001, 2003, 2008, 2012, 2016, 2018-2019, 2025, 2027-2028, 2031, 2041-2042, 2050, 2053, 2055-2056, 2069-2070, 2072, 2075-2076, 2092, 2094, 2102, 2168, 2171-2174, 2177, 2179-2180, 2185-2187, 2189-2191, 2197, 2199-2200, 2208, 2210, 2214, 2216-2220, 2222-2223, 2227-2233, 2237-2240, 2245, 2248, 2250, 2254-2255, 2259-2260, 2262, 2268, 2270-2272, 2275, 2277-2278, 2280, 2283, 2285-2286, 2288-2292, 2295-2296, 2301, 2303, 2305-2306, 2315-2316, 2318, 2325, 2327, 2331-2332, 2334, 2336, 2343-2345, 2354, 2360, 2367-2368, 2370-2371, 2375, 2379-2380, 2383, 2387, 2390, 2394, 2396, 2398-2399, 2401, 2406-2407, 2409, 2412, 2414, 2417, 2424, 2430, 2433, 2436, 2445, 2447, 2451, 2454, 2458-2465, 2470-2471, 2473, 2479-2481, 2484-2487, 2493-2494, 2503, 2510, 2512-2513, 2516, 2522-2525, 2532, 2536-2537, 2540, 2546, 2548, 2550-2553, 2555, 2558-2559, 2565-2567, 2574, 2577, 2583, 2585-2586, 2589, 2593, 2596, 2598-2599, 2620, 2622, 2625, 2629, 2632-2633, 2640, 2645, 2649, 2651, 2657, 2659, 2664, 2666 KMW00202, 207, 222, 237, 249, 256, 265, 303, 306-307, 309-310, 324, 361-362, 368-369, 378, 402, 405, 407, 419-420, 424, 428, 431, 436, 445-446, 450, 498, 539, 548, 557, 559, 564, 568, 570, 573-574, 577, 579, 618, 654, 661-662, 673, 676, 678-680, 687, 692, 694, 699, 704, 706-707, 715, 718, 727, 740, 757, 764, 767, 786, 794, 796, 798-799, 803-804, 809, 814, 816, 827-828, 830, 832-833, 835, 838, 842, 846, 852, 855, 860, 865, 869, 877-878, 887, 889, 922, 924, 926, 928-929, 934, 936-937, 941, 943-944, 948, 954, 958-960, 970-972, 981, 993, 1003, 1011, 1047, 1053, 1068, 1074, 1092-1093, 1118 |
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| *******Group 3******* | |
| 430E | DDT00234, 269, 281, 287, 297, 313, 317, 339-340, 360, 388, 392, 408 EAT00266-00267, 269, 298, 302, 304-305, 311, 313, 317, 320-321, 326, 328, 330, 332-333, 339, 344, 352, 355, 366, 375, 381, 384, 386, 391, 399, 403, 413, 419, 459-460, 480, 486, 515, 520-521, 531, 570-572, 574-576, 579-580, 586, 594, 600-601, 614, 622 |
PARTS NEEDED
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Qty |
Part Number | Description |
| *******Group 1******* | ||
| 1 | 2136710 | PIN AS. |
| *******Group 2******* | ||
| 1 | 2159448 | PIN AS. |
| *******Group 3******* | ||
| 1 | 2136728 | PIN AS. |
ACTION REQUIRED
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| Replace with like parts. Before Failure: Defined as replacing the pin assembly where the flag has not detached from the pin or no visual cracks detected in the weld of the flag to the pin. Use ?56? as the Warranty Claim Description Code and ?T? as the SIMS Description Code. After Failure: Defined as replacing the pin assembly where the flag has detached from the pin or cracks where detected in the weld of the flag to the pin. Use ?96? as the Warranty Claim Description Code and ?Z? as the SIMS Description Code. |
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OWNER NOTIFIAVSION
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| U.S. and Canadian owners will receive the attached Owner Notification. |
SERVICE CLAIM ALLOWANCES
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| NOTE: This is a 2.0-hour job for Group 1 | |||||
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| NOTE: This is a 2.0-hour job for Group 2 | |||||
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| NOTE: This is a 2.0-hour job for Group 3 | |||||
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PARTS DISPOSITION
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| Handle the parts in accordance with your Warranty Bulletin on warranty parts handling. |
| MAKE EVERY EFFORT TO COMPLETE THIS PROGRAM AS SOON AS POSSIBLE. |
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| COPY OF OWNER NOTIFIAVSION FOR U.S. AND CANADIAN OWNERS XYZ Corporation 3240 Arrow Drive Anywhere, YZ 99999 SAFETY - PRODUCT IMPROVEMENT PROGRAM FOR REPLACING THE BOOM TO STICK PIN ASSEMBLY ON CERTAIN 416E, 420E, AND 430E BACKHOE LOADERS MODELS INVOLVED - 416E, 420E, and 430E Dear AVSpare Product Owner: The pin assembly that connects the stick to the boom needs to be replaced on the products listed below. The plate that is attached to the pin may have insufficient weld and weld penetration, which may result in the plate becoming detached from the pin, therefore, allowing the pin to walk out of the pin bore. This may result in the stick detaching from the boom, which may result in personal injury or death. You will not be charged for the service performed. Contact your local AVSpare dealer immediately to schedule this service. The dealer will advise you of the time required to complete this service. Please refer the dealer to their Service Letter dated 23Jan2007 when scheduling this service. We regret the inconvenience this may cause you, but urge you to have this service performed for your added safety and satisfaction. AVSpare Inc. Identification #(s) Attached to 23Jan2007 Service Letter |
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