PRODUCT IMPROVEMENT PROGRAM FOR INSPECTING AND REWORKING THE 259-5049 WIRING GROUP (FOR COLD WEATHER MACHINES) OR THE 259-5040 WIRING GROUP (FOR STANDARD MACHINES) ON CERTAIN 320D EXCAVATORS
[REBE1492]
ELECTRICAL AND STARTING SYSTEM
BATTERY GP
PRODUCT IMPROVEMENT PROGRAM FOR INSPECTING AND REWORKING THE 259-5049 WIRING GROUP (FOR COLD WEATHER MACHINES) OR THE 259-5040 WIRING GROUP (FOR STANDARD MACHINES) ON CERTAIN 320D EXCAVATORS
REBE1492-00
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| 29Jan2007 |
U-43
D-34
O-40
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| Safety | PRODUCT IMPROVEMENT PROGRAM FOR INSPECTING AND REWORKING THE 259-5049 WIRING GROUP (FOR COLD WEATHER MACHINES) OR THE 259-5040 WIRING GROUP (FOR STANDARD MACHINES) ON CERTAIN 320D EXCAVATORS |
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| 1408 1402 | PI10572 |
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| NOTE: | This Program must be administered as soon as possible.
When reporting the repair, use "PI10572" as the Part Number and "7751" as the Group Number, "56" as the Warranty Claim
Description Code and "T" as the SIMS Description Code.
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PROBLEM
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| The 259-5049 Wiring Group (for cold weather machines) and the 259-5040 Wiring Group (for standard machines) need to be inspected or reworked on certain 320D Excavators. The existing 267-8034 Cable Assembly (for cold weather machines) or 267-8016 Cable Assembly (for standard machines) can interfere with the sheetmetal. It can cause machine failure or fire, possibly causing personal injury or death. |
AFFECTED PRODUCT
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| Model | Identification Number |
| *******Group 1******* | |
| 320D | CXY00167-00171 DHK00135-00139, 149, 151, 153, 155, 159, 168, 171, 174, 176-179, 181-182, 184, 190-195, 202, 209, 216, 230, 233, 235, 239, 246, 256, 258, 260 |
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| *******Group 2******* | |
| 320D | CXY00149-00166 DHK00125-00134, 140-148, 150, 152, 154, 156-158, 160-167, 169-170, 172-173, 175, 180, 183, 185-189, 196-201, 203-208, 210-215, 217-229, 231-232, 234, 236-238, 240, 247-248, 250, 252-253, 257, 262, 265, 267-270 |
PARTS NEEDED
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Qty |
Part Number | Description |
| *******Group 1******* | ||
| 1 | 1P0810 | TAPE-VINYL |
| 1 | 2678034 | CABLE AS |
| 1 | 4K8864 | CLIP |
| *******Group 2******* | ||
| 1 | 1P0810 | TAPE-VINYL |
| 1 | 2678016 | CABLE AS |
ACTION REQUIRED
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| See the attached Rework Procedure. |
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OWNER NOTIFIAVSION
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| U.S. and Canadian owners will receive the attached Owner Notification. |
SERVICE CLAIM ALLOWANCES
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| NOTE: This is a 1.0-hour job for Group 1 | |||||
| This is a 1.0-hour job to inspect the cable assembly. This is a 2.0-hours job to rework the cable assembly routing. This is a 2.0-hours job to repair the cable assembly insulation and rework the routing. This is a 4.0-hours job to change to new cable assembly and assemble the new cable correctly. |
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| NOTE: This is a 1.0-hour job for Group 2 | |||||
| This is a 1.0-hour job to inspect the cable assembly. This is a 2.0-hours job to rework the cable assembly routing. This is a 2.0-hours job to repair the cable assembly insulation and rework the routing. This is a 4.0-hours job to change to new cable assembly and assemble the new cable correctly. |
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PARTS DISPOSITION
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| Handle the parts in accordance with your Warranty Bulletin on warranty parts handling. |
| MAKE EVERY EFFORT TO COMPLETE THIS PROGRAM AS SOON AS POSSIBLE. |
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| COPY OF OWNER NOTIFIAVSION FOR U.S. AND CANADIAN OWNERS XYZ Corporation 3240 Arrow Drive Anywhere, YZ 99999 SAFETY - PRODUCT IMPROVEMENT PROGRAM FOR INSPECTING AND REWORKING THE 259-5049 WIRING GROUP (FOR COLD WEATHER MACHINES) OR THE 259-5040 WIRING GROUP (FOR STANDARD MACHINES) ON CERTAIN 320D EXCAVATORS MODELS INVOLVED - 320D Excavators Dear AVSpare Product Owner: The 259-5049 Wiring Group (for cold weather machines) and the 259-5040 Wiring Group (for standard machines) need to be inspected or reworked on the products listed below. The existing 267-8034 Cable Assembly (for cold weather machines) or 267-8016 Cable Assembly (for standard machines) can interfere with sheetmetal, possibly causing personal injury or death. You will not be charged for the service performed. Contact your local AVSpare dealer immediately to schedule this service. The dealer will advise you of the time required to complete this service. Please refer the dealer to their Service Letter dated 29Jan2007 when scheduling this service. We regret the inconvenience this may cause you, but urge you to have this service performed for your added safety and satisfaction. AVSpare Inc. Identification #(s) Attached to 29Jan2007 Service Letter |
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| Group Number 1 |
| Park the machine. Refer to the Operation And Maintenance Manual, SEBU7867. Inspect 267-8034 CABLE AS as shown area 1 and area 2. |
|
| Image1.1.1 |
| The area 1 clearance between the cable as and sheetmetal needs to be more than 20 mm. |
|
| Image1.2.1 |
| The area 2 clearance between the cable as and sheetmetal needs to be more than 20 mm. |
|
| Image1.3.1 |
| If the clearance between the cable as and sheetmetal is more than 20 mm both in the area 1 and area 2, no further rework is required. If the clearance between the cable as and sheetmetal is less than 20 mm but no interference in the area 1 or area 2, proceed to the cable routing rework procedure. If there is slight interference between the cable as and sheetmetal and the cable as insulation had damaged in the area 1 or area 2, proceed to the cable repair procedure. If there are interference between the cable as and sheetmetal and the cable as core material had damaged in the area 1 or area 2, proceed to the cable change procedure. |
| Cable Routing Rework Procedure If the area 1 clearance between the cable as and sheetmetal is less than 20 mm. |
|
| Image1.5.1 |
| The cable as installation clip behind the interfered sheetmetal of original machine is ?vertical? position. |
|
| Image1.6.1 |
| Rotate the clip 45 degrees to clockwise direction. |
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| Image1.7.1 |
| Make sure the area 1 clearance become more than 20 mm. |
| If the area 2 clearance between the cable as and sheetmetal is less than 20mm. |
|
| Image1.9.1 |
| At the side of additional battery, both cable as is fixed by 6K-8178 CLIP (Long type) as shown. Both 6K-8178 CLIP is located as ?back-to-back? position. It can cause the cable as interference with the sheetmetal. |
|
| Image1.10.1 |
| Use one 4K-8864 CLIP (Short type) and rework as shown. 6K-8178 CLIP and 4K-8864 CLIP are located as ?two-storied? location. |
|
| Image1.11.1 |
| Remove radiator bottom guard and access to these three clips as shown. |
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| Image1.12.1 |
| Loosen bolts of these clips and move the cable as to increase the clearance between the cable as and sheetmetal more than 20 mm. |
| Cable Repair Procedure Use 1P-0810 TAPE and roll up the damaged cable as insulation at least 4 times. Then perform the cable routing rework procedure. |
| Cable Change Procedure Change the damaged cable as to new 267-8034 CABLE AS. Then perform the cable routing rework procedure. |
| Group Number 2 |
| Park the machine. Refer to Operator Maintenance Manual SEBU7867 Parking. Inspect 267-8016 CABLE AS as shown area 1 and area 2. |
|
| Image2.1.1 |
| The area 1 clearance between the cable as and sheetmetal needs to be more than 20 mm. |
|
| Image2.2.1 |
| The area 2 clearance between the cable as and sheetmetal needs to be more than 20 mm. |
|
| Image2.3.1 |
| If the clearance between the cable as and sheetmetal is more than 20 mm both in the area 1 and area 2, no further rework is required. If the clearance between the cable as and sheetmetal is less than 20 mm but no interference in the area 1 or area 2, proceed to the cable routing rework procedure. If there is slight interference between the cable as and sheetmetal and the cable as insulation had damaged in the area 1 or area 2, proceed to the cable repair procedure. If there are interference between the cable as and sheetmetal and the cable as core material had damaged in the area 1 or area 2, proceed to the cable change procedure. |
| Cable Routing Rework Procedure If the area 1 clearance between the cable as and sheetmetal is less than 20 mm. |
|
| Image2.5.1 |
| The cable as installation clip behind the interfered sheetmetal of original machine is ?vertical? position. |
|
| Image2.6.1 |
| Rotate the clip 45 degrees to clockwise direction. |
|
| Image2.7.1 |
| Make sure the area 1 clearance becomes more than 20 mm. |
| If the area 2 clearance between the cable as and sheetmetal is less than 20mm. |
|
| Image2.9.1 |
| Remove radiator bottom guard and access to these three clips as shown. |
|
| Image2.10.1 |
| Loosen bolts of these clips and move the cable as to increase the clearance between the cable as and sheetmetal more than 20 mm. |
| Cable Repair Procedure Use 1P-0810 TAPE and roll up the damaged cable as insulation at least 4 times. Then perform the cable routing rework procedure. |
| Cable Change Procedure Change the damaged cable as to new 267-8016 CABLE AS. Then perform the cable routing rework procedure. |
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