PRODUCT SUPPORT PROGRAM FOR INSPECTING AND REPLACING THE BREATHER GROUP HOSE ON CERTAIN 416E, 420E, AND 430E BACKHOE LOADERS Caterpillar


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PRODUCT SUPPORT PROGRAM FOR INSPECTING AND REPLACING THE BREATHER GROUP HOSE ON CERTAIN 416E, 420E, AND 430E BACKHOE LOADERS [REBE1531]
AIR INLET AND EXHAUST SYSTEM
AIR CLEANER GP
PRODUCT SUPPORT PROGRAM FOR INSPECTING AND REPLACING THE BREATHER GROUP HOSE ON CERTAIN 416E, 420E, AND 430E BACKHOE LOADERS
REBE1531-00

02Jan2007


U-2
A-2
D-2
O-2

 
Before/After
  
  

PRODUCT SUPPORT PROGRAM FOR INSPECTING AND REPLACING THE BREATHER GROUP HOSE ON CERTAIN 416E, 420E, AND 430E BACKHOE LOADERS

1317 1051
PS42317
NOTE:

This Program must be administered either before or after failure. In either case the decision whether to apply the Program is made by the dealer. When reporting the repair, use "PS42317" as the Part Number and "7755" as the Group Number. If administered before failure, use "56" as the Warranty Claim Description Code and "T" as the SIMS Description code. If administered after failure, use "96" as the Warranty Claim Description Code, and "Z" as the SIMS Description Code.

NOTE:

The information supplied in this service letter may not be valid after the termination date of this program. Do not perform the work outlined in this Service Letter after the termination date without first contacting your AVSpare product analyst.


TERMINATION DATE

31Jan2009

PROBLEM

The 226-0449 Clamp for the turbo hose can interfere with the 254-4418 Hose on machines equipped with an OCB (open circuit breather) and turbocharged engine. Insufficient clearance allows the hose to rub on the clamp and rupture the hose.

AFFECTED PRODUCT

Model Identification Number
414E  ELB00151-00169, 172-208, 210-220, 222-226, 228-232
416E CBD01312-01313, 1316-1318

SHA00123-00124, 144-145, 148, 150-152, 154-158, 160-162, 164, 167, 169, 173-175, 177-178, 181-187, 189, 193, 195, 197-199, 205, 207, 210, 218, 225, 230, 232-237, 239, 243-247, 250, 252, 254-255, 272-274, 281-282, 286, 290, 293, 296-298, 307, 313, 319-320, 324, 326, 371, 380-381, 385-386, 396-398, 400, 403, 405-411, 413-414, 416, 418, 420-421, 424, 426-429, 432, 437, 440-443, 447, 449-450, 452, 455-458, 464, 466, 468, 470-473, 475, 478, 481, 483-484, 486, 493, 497-499, 502-503, 506, 533, 537, 552, 555, 562, 566, 571, 573, 577-578, 590-591, 594-595, 598, 617, 620, 622-623, 636, 640-641, 643, 652, 654, 657-661, 663-665, 667-669, 671, 675-676, 678-680, 682, 684-685, 687-688, 690-691, 693-695, 697-699, 701-702, 704-706, 714-717, 721, 724-725, 728, 732-733, 735, 741-742, 744-746, 750, 753-754, 756-757, 760, 766, 773-776, 779, 781-782, 785, 788, 808, 815, 827-828, 830, 833-834, 850-851, 854-856, 859, 862, 864, 868-870, 875, 877, 880, 889, 891, 894-895, 897-898, 904, 912, 915, 918, 923-924, 927, 931, 934, 940-942, 944, 947-948, 950, 956, 959, 971, 979-981, 983-984, 986-987, 989, 992, 994-995, 1002, 1004-1005, 1009-1010, 1015, 1020, 1027, 1031, 1034, 1044, 1051, 1053, 1055, 1061, 1068, 1073, 1075-1076, 1099, 1101-1102, 1105-1106, 1109, 1114-1115, 1122-1123, 1127-1129, 1141-1142, 1144-1145, 1150-1151, 1154, 1157, 1161, 1164-1166, 1170, 1173-1174, 1176-1177, 1179-1186, 1188-1197, 1199-1200, 1203, 1207, 1210, 1215-1216, 1221, 1224-1225, 1230-1231, 1233, 1239-1240, 1244, 1248
420E HLS00218-00222, 224-229, 231-235, 237-239, 241, 244-248, 251-255, 257, 259, 261, 263-267, 269-272, 274-280, 282, 285-286, 288-297, 301-302, 304-306, 308-315, 317-323, 326-330, 332-339, 344-346, 348-353, 355, 357-358, 361-363, 365, 367-372, 374, 380, 382-383, 388, 390-391, 393, 395, 404, 407, 410-413, 415, 425-426, 428, 430-434, 437, 439-440, 442, 446-449, 453-454, 456, 460, 462, 466, 469-470, 472-473, 476, 480-481, 483-484, 493, 495, 498, 509, 511, 516-517, 523, 525-527, 546-552, 565, 579-580, 582-585, 587, 589, 592, 594-595, 598-606, 609, 612-614, 616-617, 624-625, 627, 629-635, 639, 642-644, 647, 654-656, 661-663, 667, 669, 674-675, 677, 679, 681-682, 684-686, 689-690, 693, 700, 702, 705-706, 708-709, 712, 716-718, 724-725, 727-730, 732-734, 737, 739-741, 744-745, 752, 754-755, 760, 763-764, 766, 768-769, 772-773, 777, 781, 790, 804, 808, 813, 815, 817, 821, 825-826, 831-832, 835-839, 842-843, 846-847, 850-851, 854-855, 860, 864-865, 867-870, 872, 880-884, 886, 888, 893-894, 897-898, 900-902, 904, 909-910, 912-914, 917-918, 925-927, 930, 933, 946-947, 949, 956, 958-959, 962, 969-970, 975-976, 978, 981-982, 984-989, 991-993, 996-1000, 1002, 1004, 1011, 1015, 1017, 1019-1025, 1027, 1029-1033, 1036-1040, 1043, 1045-1047, 1049, 1053-1054, 1057, 1059, 1061, 1063-1064, 1066, 1070-1073, 1076, 1079, 1081, 1083-1085, 1091, 1094, 1109, 1112, 1119-1120, 1122-1123, 1131, 1133, 1137-1138, 1141-1143, 1145-1146, 1148, 1150-1151, 1154-1155, 1157-1158, 1160, 1162, 1169-1170, 1172, 1174-1176, 1178, 1181-1182, 1184, 1186-1187, 1189-1190, 1194, 1199, 1202-1203, 1208-1209, 1212, 1214-1215, 1217, 1219-1222, 1225, 1233, 1238, 1240-1242, 1244-1245, 1247-1249, 1251-1254, 1256-1258, 1260-1261, 1263-1264, 1266-1268, 1271, 1273-1275, 1277-1281, 1283, 1286, 1288, 1290-1292, 1296, 1300, 1306, 1312-1315, 1317-1318, 1322-1325, 1327-1332, 1334-1335, 1337, 1339-1340, 1342-1343, 1345-1346, 1348-1349, 1352, 1355-1357, 1359, 1368-1372, 1375, 1377, 1380, 1382-1383, 1385-1388, 1390-1391, 1394-1395, 1399-1400, 1402-1407, 1409-1411, 1413, 1419, 1421, 1424-1428, 1431, 1434-1436, 1438, 1440, 1445, 1448-1449, 1451-1452, 1454-1456, 1459-1460, 1462-1463, 1465-1469, 1471-1473, 1477-1479, 1483-1490, 1493, 1495, 1497-1502, 1505, 1508, 1510, 1512-1513, 1515-1525, 1529-1530, 1532-1533, 1535, 1537-1549, 1551-1552, 1555-1557, 1560-1561, 1563-1567, 1569, 1572-1576, 1579-1580, 1582, 1584, 1586-1588, 1590-1591, 1593, 1595-1597, 1599, 1602-1606, 1608-1610, 1612-1613, 1616-1617, 1619, 1624-1630, 1632-1636, 1638-1650, 1653, 1655-1656, 1659-1663, 1665, 1667-1673, 1675-1676, 1680, 1682-1687, 1689, 1691-1692, 1694-1695, 1697-1702, 1705-1707, 1709-1710, 1712-1714, 1716, 1718-1720, 1722, 1725-1733, 1735-1736, 1738-1740, 1743-1744, 1746-1747, 1749-1751, 1753-1754, 1757-1759, 1762, 1765-1766, 1769, 1771-1772, 1775-1787, 1789-1790, 1792-1793, 1795, 1797, 1800-1802, 1805, 1807-1810, 1813, 1816-1821, 1823-1824, 1826, 1828-1831, 1834, 1836-1837, 1839, 1843, 1845-1846, 1848, 1850, 1852-1853, 1855-1857, 1860-1862, 1865, 1867, 1870-1879, 1881-1884, 1886-1887, 1889-1890, 1893, 1895-1897, 1899-1900, 1903, 1905-1908, 1911-1912, 1914-1916, 1921-1923, 1927, 1929-1933, 1935-1936, 1938-1940, 1943-1946, 1948, 1952, 1954, 1957-1958, 1960-1962, 1964-1966, 1968-1969, 1972-1976, 1978, 1980-1984, 1987-1989, 1993-1994, 1996-1997, 1999, 2001, 2003-2007, 2009, 2011-2012, 2014-2018, 2020-2024, 2026, 2028-2029, 2031-2041, 2044, 2051-2055, 2057, 2059-2061, 2063, 2065-2067, 2070-2075, 2077-2084, 2086-2109, 2111-2113, 2115-2116, 2118, 2120-2122, 2124-2135, 2137-2138, 2140-2143, 2145-2169, 2171, 2173, 2175-2178, 2180-2182, 2184-2185, 2188, 2190-2193, 2196-2199, 2202, 2204-2205, 2207-2209, 2211-2212, 2214-2216, 2218, 2221, 2223-2227, 2231, 2234-2236, 2238-2241, 2244, 2247, 2251-2262

KMW00156-00159, 163-165, 167-169, 172, 174, 176-186, 189, 191-192, 195-199, 201-206, 208-211, 215, 217-219, 221-222, 226-229, 231-232, 234, 239, 243, 245-247, 253-255, 257, 261-263, 265, 267-270, 273-274, 276, 278-280, 283-285, 287-292, 294-299, 302, 309, 311-357, 359, 361, 363, 365-367, 370-376, 379-381, 385, 387-392, 395, 397-398, 400-401, 403, 405-406, 408-409, 411-413, 416-417, 421-423, 425-429, 431-433, 436-439, 441-445, 447, 450-452, 455, 459, 461-465, 467-471, 473, 475-495, 497-502, 504, 508-509, 511-514, 516-517, 519-520, 522-530, 537-538, 540, 542, 544-545, 547, 549-550, 552, 554-558, 560, 562-564, 566-567, 569-572, 575-578, 580-582, 584-586, 588, 592, 595-597, 599-604, 610-621, 624, 627-630, 632-639, 641, 646-660, 663-672, 675, 681-688, 693, 695-701, 703, 705-706, 708-714, 716-717, 721, 724, 726, 728-739, 741-743, 745-747, 749-763, 765-766, 768, 770-773, 775-777, 779-780, 782-783, 785-791, 793-795, 801, 805-806, 808-811, 813, 815, 817, 819, 821-823, 826, 829-830, 834, 836-837, 839-840, 843-845, 847-848, 850-855, 859, 861-869, 871-872, 874-875, 877, 880, 882-887, 889, 892, 894-895, 897-898, 902-913, 916-921, 923-924, 926, 928-944, 946-951, 954, 956-959, 961-962
430E DDT00224-00225, 227-233, 235-241, 243, 245-247, 249-250, 252, 254-257, 259-261, 263-267, 270-274, 276-279, 281-286, 288-293, 295-297, 302, 304-308, 310-312, 314-315, 317-321, 323-324, 326-327, 329-330, 332-334, 336, 338-339, 341-345, 347-348, 352-358, 360, 364-369, 372-378, 380, 384-387, 390, 392-393

EAT00234-00236, 240, 242, 249-254, 256, 259-262, 264-271, 273-276, 278-295, 297-299, 302-304, 309-310, 313-319, 325, 327-329, 331, 335-336, 341, 345, 348, 350-351, 353, 356-360, 362-372, 374, 376-383, 385-392, 394-396, 398-403, 405-410, 414, 417-419, 422-423, 428, 430-442, 444-449, 451-459, 462-464, 467-469, 471, 476-481, 483, 486-489, 491, 493-494, 496-519, 523-526, 528, 532-533, 535, 537-541, 544-546, 548-554, 556-559, 561-567, 575-576, 581

PARTS NEEDED

Qty

Part Number Description
1 2544418 HOSE-FUMES
1 7X1443 PROTECTOR

ACTION REQUIRED

The OCB 254-4418 Hose has been re-designed to eliminate interference with the turbo hose clamp. A rubber boot is placed over the turbo hose clamp threads for additional protection. Replace the old hose with a new 254-4418 Hose and place the 7X-1443 Protector over the threads of the 226-0449 Clamp for the turbo hose.

Before failure: If the OCB 254-4418 Hose is fouling on the turbo hose clamp threads but a leak is not evident, use "56" as the Warranty Claim Description Code and "T" as the SIMS Description Code.

After failure: If a hole and/or oil leak in the OCB 254-4418 Hose is present due to the hose fouling the turbo hose clamp, use "96" as the Warranty Claim Description Code and "Z" as the SIMS Description Code.

SERVICE CLAIM ALLOWANCES

Product smu/age whichever comes first
AVSpare
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
0-1500 hrs,
0-12 mo 
100.0%
100.0%
0.0%
0.0%
0.0%
0.0%
 NOTE: This is a 0.5-hour job



PARTS DISPOSITION

Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.
 
 
 

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