PRODUCT SUPPORT PROGRAM FOR REPLACING THE BOOM TO STICK PIN ASSEMBLY ON CERTAIN EXTENDABLE STICK 416E, 420E, AND 430E BACKHOE LOADERS
[REBE1550]
IMPLEMENTS
STICK GP
PRODUCT SUPPORT PROGRAM FOR REPLACING THE BOOM TO STICK PIN ASSEMBLY ON CERTAIN EXTENDABLE STICK 416E, 420E, AND 430E BACKHOE LOADERS
REBE1550-01
Show/hide table
| 23Jan2007 |
| (Revised 25Jan2007) |
U-31
A-27
D-25
Show/hide table
| Before/After | PRODUCT SUPPORT PROGRAM FOR REPLACING THE BOOM TO STICK PIN ASSEMBLY ON CERTAIN EXTENDABLE STICK 416E, 420E, AND 430E BACKHOE LOADERS |
|
| 6502 6533 | PS42334 |
|
Show/hide table
| NOTE: | This Program must be administered either before or after failure. In either case the decision whether to apply the Program is made by the dealer. When reporting the repair, use "PS42334" as the Part Number and "7755" as the Group Number. If administered before failure, use "56" as the Warranty Claim Description Code and "T" as the SIMS Description code. If administered after failure, use "96" as the Warranty Claim Description Code, and "Z" as the SIMS Description Code. |
Show/hide table
| NOTE: | The information supplied in this service letter may not be valid after the termination date of this program. Do not perform the work outlined in this Service Letter after the termination date without first contacting your AVSpare product analyst. |
Show/hide table
| NOTE: | This Revised Service Letter replaces the January 25, 2007 Service Letter. Changes have been made to add Group 3. |
Show/hide table
TERMINATION DATE |
| 31Jan2009 |
PROBLEM
Show/hide table
| The pin assembly that attaches the stick to the boom may fail at the weld of the flag to the pin. This will allow the pin to walk out of the bore. The root cause is identified as insufficient weld and weld penetration of the flag to the pin. There is no visual inspection to that can determine the weld penetration. |
AFFECTED PRODUCT
Show/hide table
| Model | Identification Number |
| *******Group 1******* | |
| 416E | SHA00133-00134, 144-146, 148-150, 153-162, 164, 167, 170, 173-175, 177-178, 181-182, 186-187, 189-190, 192-194, 197, 202, 204-206, 218-220, 222, 225, 232-239, 244-250, 252, 260, 271-274, 276, 281-282, 285-286, 290, 293, 296-298, 305, 313, 315, 319, 324, 326, 331, 374, 378, 380-381, 385-386, 391, 394, 396-399, 402, 405, 407-414, 416, 418, 420-421, 424-425, 429-430, 432-433, 435, 437, 439-444, 447, 449, 452, 454-458, 460, 464-466, 483, 500, 504, 512, 514-515, 521, 524, 533, 537, 539, 544, 559, 562-563, 565, 567, 569, 573, 578, 590, 592, 594-595, 598, 602-604, 606, 609, 614, 618, 622, 628, 630, 633, 636, 640, 643-646, 654, 656-661, 663, 666, 668, 678-681, 683, 685, 690-691, 693-694, 696, 700-702, 704, 712, 715-716, 720, 722, 725, 733, 735, 737, 740, 742-746, 748, 750-755, 757-759, 761-762, 765-766, 776, 779, 781-782, 785, 788, 800, 803, 805, 808, 810-812, 815-817, 823, 825, 827-828, 830, 833-834, 837, 851, 853, 857, 862, 864, 875, 877, 879, 889-890, 892, 894, 897, 903, 908, 912, 915, 919-920, 923-924, 933, 935, 942, 944, 947, 950, 952-953, 956-957, 963, 973-974, 976, 979, 981, 983-984, 989, 993-994, 996, 1001, 1011, 1015, 1034, 1040, 1042-1045, 1047, 1058-1060, 1066-1068, 1074-1075, 1082, 1100-1102, 1105, 1115-1116, 1120-1123, 1127-1128, 1131, 1134, 1141-1142, 1144, 1151, 1155, 1164-1167, 1170, 1172-1175, 1179-1197, 1202-1203, 1205, 1208, 1210, 1212, 1216, 1221, 1224, 1227, 1230, 1233, 1239-1240, 1254-1255, 1257, 1259, 1261, 1264-1265, 1268, 1288, 1293-1296, 1299-1300, 1306-1307, 1309, 1312, 1316-1318, 1320, 1323-1325, 1328, 1330, 1332-1337, 1340, 1342-1343, 1347, 1349-1350, 1355, 1357-1358, 1361, 1363-1364, 1369, 1372, 1374, 1381, 1383, 1385-1386, 1389-1390, 1459, 1465, 1467-1468, 1477, 1482, 1484, 1488, 1494-1495, 1499, 1502, 1508, 1532, 1555 |
Show/hide table
| *******Group 2******* | |
| 420E | HLS00214, 219-228, 231-234, 236-243, 245-246, 248-251, 253, 256-263, 265-266, 268-275, 277-279, 281-282, 285-290, 292-302, 304-314, 316-319, 321-342, 346-353, 355-363, 365, 367-369, 371-386, 388, 390-391, 393-405, 407-408, 410-414, 416-418, 421-422, 424-427, 429-435, 437-438, 440-443, 445-450, 452-455, 457-458, 460, 462-480, 482-489, 493, 495, 498-501, 507, 509, 511-513, 516-517, 520, 522-523, 525-527, 538-552, 564-565, 579-580, 582, 584-585, 588, 590, 593-594, 600, 603, 605, 607, 609, 612, 614, 616, 618, 621-622, 625-627, 630-631, 633, 635, 639-640, 643-644, 646-647, 652, 655-656, 658, 662, 667, 669-670, 673-674, 677-679, 681-682, 684-692, 694-696, 699-700, 703, 706, 709-710, 713-718, 720-724, 726-727, 729-730, 732-733, 737-740, 742-747, 750-756, 759, 763-764, 766-770, 772-774, 776-778, 781, 785, 790, 798, 804, 807-810, 812-813, 815-817, 819, 821-822, 824, 827-829, 831-833, 835-838, 840-841, 843-845, 847-848, 851-855, 858, 860-863, 865, 867-869, 873, 876, 878-882, 884, 886, 891, 893, 895, 897-899, 901-910, 916, 919, 924, 926-929, 933, 938-939, 941-942, 944, 946, 951, 954-968, 970, 973-975, 980-984, 987, 989-990, 993, 995-997, 999-1003, 1005-1007, 1009-1010, 1013, 1015, 1017-1018, 1020-1021, 1023-1025, 1027, 1029, 1031, 1033, 1036-1037, 1039-1040, 1042-1043, 1045-1047, 1049, 1053, 1057-1059, 1062-1065, 1068-1070, 1072-1073, 1076, 1081, 1083-1086, 1089, 1091-1092, 1094-1096, 1106, 1110-1111, 1114, 1116-1117, 1119, 1121-1129, 1131, 1133-1134, 1136-1138, 1140, 1142, 1146-1147, 1149-1150, 1152, 1154-1155, 1157-1161, 1164, 1167, 1170-1176, 1178-1182, 1184, 1187, 1189-1190, 1193, 1195, 1198-1201, 1203, 1205, 1208-1212, 1214-1215, 1217-1222, 1225, 1227, 1231, 1233-1235, 1237-1238, 1240-1242, 1245-1246, 1249, 1252-1254, 1256, 1258-1261, 1263-1264, 1266, 1268, 1270-1273, 1275-1276, 1278-1282, 1284, 1286-1289, 1291-1293, 1295-1299, 1301-1304, 1306, 1309-1311, 1313-1322, 1324-1326, 1328, 1330-1332, 1334-1335, 1337, 1339-1340, 1342-1343, 1345-1346, 1348-1349, 1352-1353, 1355-1357, 1359-1368, 1370-1371, 1379, 1382-1385, 1387-1389, 1391-1401, 1404-1406, 1408-1417, 1419-1428, 1430-1431, 1434-1436, 1438-1440, 1444-1445, 1448-1449, 1451-1452, 1454, 1456, 1459-1460, 1462-1463, 1465-1471, 1473, 1476-1477, 1479, 1481-1483, 1485-1489, 1493-1495, 1497-1505, 1508, 1510-1513, 1515, 1517-1525, 1528, 1530, 1532, 1538, 1540, 1542-1547, 1549, 1552, 1556-1558, 1560, 1563, 1566-1567, 1571-1573, 1575-1576, 1579-1580, 1582-1585, 1588, 1590-1591, 1593-1595, 1598, 1600-1603, 1605, 1608-1610, 1612, 1616, 1618-1620, 1622, 1624-1625, 1628, 1630, 1632-1635, 1637-1641, 1643, 1645-1647, 1650, 1654-1656, 1659-1661, 1663-1664, 1666-1667, 1670-1677, 1680, 1683-1686, 1688-1690, 1692-1693, 1696-1703, 1705-1707, 1710-1712, 1715, 1717-1719, 1721, 1723-1725, 1728-1729, 1731-1735, 1737, 1739, 1742-1744, 1746, 1748-1751, 1753-1754, 1757, 1759-1762, 1764-1766, 1769, 1771, 1774-1777, 1780-1783, 1785-1787, 1793, 1795, 1797, 1800-1803, 1806, 1808-1813, 1816-1819, 1821, 1823-1824, 1826, 1828, 1831, 1835-1837, 1839-1843, 1845, 1847, 1850, 1852-1853, 1856, 1858-1859, 1861, 1863, 1866, 1868-1870, 1873-1874, 1876-1877, 1882, 1884, 1886-1887, 1889, 1893, 1895-1897, 1899-1900, 1902-1904, 1907, 1909, 1911-1912, 1914-1916, 1920-1923, 1928-1933, 1935-1936, 1938-1942, 1944-1949, 1951-1954, 1957, 1959-1962, 1964, 1966-1969, 1972-1976, 1978-1986, 1988, 1991, 1994-1996, 1998, 2002, 2004-2007, 2009-2011, 2013-2015, 2017, 2020-2024, 2026, 2029-2030, 2032-2040, 2043-2048, 2051-2052, 2054, 2057-2068, 2071, 2073-2074, 2077-2091, 2093, 2095-2101, 2103-2118, 2120-2164, 2166, 2170, 2175, 2178, 2181-2184, 2188, 2192-2193, 2195-2196, 2198, 2202-2207, 2209, 2211-2213, 2215, 2221, 2224-2226, 2234-2236, 2241-2242, 2244, 2247, 2249, 2251-2253, 2256-2258, 2261, 2263-2267, 2269, 2273-2274, 2276, 2279, 2281-2282, 2284, 2287, 2293-2294, 2297-2300, 2302, 2304, 2308-2314, 2317, 2319, 2321, 2323-2324, 2326, 2328-2330, 2333, 2335, 2337-2342, 2348-2353, 2356-2359, 2361-2365, 2372-2374, 2376-2378, 2382, 2384-2386, 2388-2389, 2391-2393, 2395, 2397, 2400, 2402-2404, 2408, 2410-2411, 2413, 2415-2416, 2418-2423, 2425-2429, 2431-2432, 2437-2438, 2440, 2443-2444, 2446, 2448-2450, 2452-2453, 2455, 2457, 2466-2468, 2475-2476, 2482-2483, 2492, 2495, 2497-2499, 2501, 2505-2508, 2518, 2527-2529, 2531, 2535, 2544-2545, 2547, 2549, 2561-2563, 2568, 2575, 2578, 2581, 2591, 2602-2604, 2606, 2608, 2623-2624, 2652 KMW00163-00165, 167-186, 188-201, 203-206, 208-221, 224-229, 231-236, 239-248, 250-255, 257-264, 266-302, 304-305, 308, 311-323, 325-360, 363-367, 370-377, 379-401, 403-404, 406, 408-418, 421-423, 425-427, 429-430, 432-435, 437-444, 447-449, 451-497, 499-506, 508-517, 519-531, 533-538, 540-547, 549-556, 558, 560-563, 565-567, 569, 571-572, 575-576, 578, 580-617, 619-653, 655-660, 663-672, 674-675, 677, 681-686, 688-691, 693, 695-698, 700-703, 705, 708-714, 716-717, 719-721, 723-726, 728-739, 741-756, 758-763, 765-766, 769-783, 785, 787-793, 795, 797, 801, 805-808, 810-813, 815, 817-826, 829, 831, 834, 836-837, 839-841, 843-845, 847-848, 850-851, 853-854, 856, 858-859, 861-864, 866-868, 871-876, 880-886, 888, 891-892, 894-899, 901, 903-916, 918-921, 923, 930-933, 935, 938-940, 942, 945-947, 949-953, 955-957, 961-968, 973, 975-980, 982-988, 990-992, 994-995, 998-1001, 1005-1010, 1012-1035, 1037, 1039-1043, 1045, 1048, 1050-1052, 1054, 1056, 1059-1060, 1062-1064, 1067, 1070, 1076-1077, 1079, 1084 |
Show/hide table
| *******Group 3******* | |
| 430E | DDT00225, 227-233, 235-241, 243-268, 270-280, 282-286, 288-296, 298-312, 314-316, 318-323, 325-336, 338, 341-353, 355-359, 361-383, 385-387, 389-391, 393-394, 397-400, 402-404, 407, 412 EAT00238, 240, 242, 245-246, 248-256, 258-265, 268, 270-297, 299-301, 303, 306-310, 312, 314-316, 318-319, 322-325, 327, 329, 331, 334-338, 340-343, 345-351, 353-354, 356-365, 367-374, 376-380, 382-383, 385, 387-390, 392-398, 400-402, 404-412, 414-418, 420-458, 461-472, 474-479, 481-485, 487-514, 516-519, 522-530, 532-569, 573, 577-578, 581-585, 587, 589-593, 595-597, 599, 608-609 |
PARTS NEEDED
Show/hide table
Qty |
Part Number | Description |
| *******Group 1******* | ||
| 1 | 2136710 | PIN AS. |
| *******Group 2******* | ||
| 1 | 2159448 | PIN AS. |
| *******Group 3******* | ||
| 1 | 2136728 | PIN AS. |
ACTION REQUIRED
Show/hide table
| Refer to the Service Manual, and replace with like parts. Before Failure: Defined as replacing the pin assembly where the flag has not detached from the pin or no visual cracks detected in the weld of the flag to the pin. Use ?56? as the Warranty Claim Description Code and ?T? as the SIMS Description Code. After Failure: Defined as replacing the pin assembly where the flag has detached from the pin or cracks where detected in the weld of the flag to the pin. Use ?96? as the Warranty Claim Description Code and ?Z? as the SIMS Description Code. |
Show/hide table
SERVICE CLAIM ALLOWANCES
Show/hide table