PRODUCT IMPROVEMENT PROGRAM FOR REWORKING THE HARNESS INSTALLATION ON CERTAIN 324D L AND 325D L EXCAVATORS Caterpillar

PRODUCT IMPROVEMENT PROGRAM FOR REWORKING THE HARNESS INSTALLATION ON CERTAIN 324D L AND 325D L EXCAVATORS [REBE2091]

ELECTRICAL AND STARTING SYSTEM

BATTERY GP

PRODUCT IMPROVEMENT PROGRAM FOR REWORKING THE HARNESS INSTALLATION ON CERTAIN 324D L AND 325D L EXCAVATORS

REBE2091-00

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26Jun2007

U-292

A-238

D-247

O-265

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*Safety*	PRODUCT IMPROVEMENT PROGRAM FOR REWORKING THE HARNESS INSTALLATION ON CERTAIN 324D L AND 325D L EXCAVATORS
1408 1401 1402 1417		PI10607

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NOTE:

This Program must be administered as soon as possible. When reporting the repair, use "PI10607" as the Part Number and "7751" as the Group Number, "56" as the Warranty Claim Description Code and "T" as the SIMS Description Code.
Exception: If the repair is done after failure, use "PI10607" as the Part Number, "7751" as the Group Number, "96" as the Warranty Claim Description Code, and "Z" as the SIMS Description Code.

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PROBLEM

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The 283-2932 Harness needs to be inspected on certain 324D L and 325D L Excavators. The existing harness may be attached to the wrong terminals, can cause fire and may result in personal injury or death.

AFFECTED PRODUCT

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Model	Identification Number
324D L	JJG00120-00458, 460-480, 483-488, 497-498, 501
325D L	A3R00114-00659, 661-706, 708-729, 731-736, 738-742, 744, 747-750, 752-757, 762-763, 766, 771, 773, 786

PARTS NEEDED

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No parts needed for this program

ACTION REQUIRED

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Turn the disconnect switch to the off position, refer to Image 1. Remove the 238-1506 Cover from the circuit breaker panel group. Inspect the four wires in the 283-2932 Harness attached to the circuit breaker terminal block. Insure that circuit numbers on the wires agree with the order shown in Image 2. Remove the colored tape from incorrectly wired terminals and route the wires to the appropriate terminals. Terminals should be tightened to a torque of 11 +/- 1 Nm. Replace the cover.

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Image1

Image2

OWNER NOTIFIAVSION

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U.S. and Canadian owners will receive the attached Owner Notification.

SERVICE CLAIM ALLOWANCES

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AVSpare		Dealer Suggested		Customer Suggested
Parts %	Labor Hrs%	Parts %	Labor Hrs%	Parts %	Labor Hrs%
100%	100%	0%	0%	0%	0%

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NOTE: This is a 1.0-hour job

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PARTS DISPOSITION

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Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.

MAKE EVERY EFFORT TO COMPLETE THIS PROGRAM AS SOON AS POSSIBLE.

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COPY OF OWNER NOTIFIAVSION FOR U.S. AND CANADIAN OWNERS

XYZ Corporation
3240 Arrow Drive
Anywhere, YZ 99999

SAFETY - PRODUCT IMPROVEMENT PROGRAM FOR REWORKING THE HARNESS INSTALLATION

MODELS INVOLVED - 324DL AND 325DL EXCAVATORS

Dear AVSpare Product Owner:

The 283-2932 Harness needs to be inspected on the products listed below. The existing harness may be attached incorrectly to the relay / disconnect box. Incorrect attachment can cause fire and may result in personal injury or death. You will not be charged for the service performed.

Contact your local AVSpare dealer immediately to schedule this service. The dealer will advise you of the time required to complete this service.

Please refer the dealer to their Service Letter dated 26Jun2007 when scheduling this service.

We regret the inconvenience this may cause you, but urge you to have this service performed for your added safety and satisfaction.

AVSpare Inc.

Identification #(s)

Attached to 26Jun2007 Service Letter