PRODUCT SUPPORT PROGRAM FOR REWORKING THE LIFT ARM LIFT CYLINDER BOSS WELD THAT MAY CRACK ON CERTAIN 416D, 420D, AND 430D BACKHOE LOADERS Caterpillar


`
PRODUCT SUPPORT PROGRAM FOR REWORKING THE LIFT ARM LIFT CYLINDER BOSS WELD THAT MAY CRACK ON CERTAIN 416D, 420D, AND 430D BACKHOE LOADERS [REBE2111]
FRAME AND BODY
LIMIT GP-OSCILLATING
PRODUCT SUPPORT PROGRAM FOR REWORKING THE LIFT ARM LIFT CYLINDER BOSS WELD THAT MAY CRACK ON CERTAIN 416D, 420D, AND 430D BACKHOE LOADERS
REBE2111-01

15Jun2007
(Revised 03Sep2008)


U-273
A-219
D-229
O-247

 
After Failure Only
  
  

PRODUCT SUPPORT PROGRAM FOR REWORKING THE LIFT ARM LIFT CYLINDER BOSS WELD THAT MAY CRACK ON CERTAIN 416D, 420D, AND 430D BACKHOE LOADERS

7054
PS51317
NOTE:

This Program can only be administered after a failure occurs. The decision whether to apply the Program is made by the dealer. When reporting the repair, use "PS51317" as the Part Number and "7755" as the Group Number. Use "96" as the Warranty Claim Description Code and use "Z" as the SIMS Description Code.

NOTE:

The information supplied in this service letter may not be valid after the termination date of this program. Do not perform the work outlined in this Service Letter after the termination date without first contacting your AVSpare product analyst.

 
NOTE:

This Revised Service Letter replaces the 15Jun2007 Service Letter. Changes have been made to the Service Claim Allowances table.


TERMINATION DATE

30Jun2009

PROBLEM

The existing boss that the lift arm lift cylinder attaches to at the main frame may crack at the weld on certain 416D, 420D and 430D Backhoe Loaders. If the existing boss weld cracks, it will need to be reworked.

AFFECTED PRODUCT

Model Identification Number
416D B2D00150-02701

BFP12900-17198
420D  FDP18400-27266, 90257
420D IT  BLN10300-13518, 13521-13528, 13538-13542, 18780
430D  BNK05900-07307
430D IT  BML04800-05472

PARTS NEEDED

No parts needed for this program

ACTION REQUIRED

1) Remove the cracked weld.
2) Chamfer the side plate for the bevel grove weld 6mm deep.
3) Weld a 6mm bevel groove.
4) Weld an 8mm fillet weld.

Refer to Image 1.
Image1

SERVICE CLAIM ALLOWANCES

Product smu/age whichever comes first
AVSpare
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
0-2500 hrs,
0-24 mo 
100.0%
100.0%
0.0%
0.0%
0.0%
0.0%
2501-5000 hrs,
25-48 mo 
33.0%
50.0%
0.0%
0.0%
50.0%
50.0%
 NOTE: This is a 4.0-hour job
NOTE: An additional 4.0 hours can be claimed to repair the opposite side.



PARTS DISPOSITION

Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.
 
 
 

Information System:

PRODUCT IMPROVEMENT PROGRAM FOR REPLACING THE STICK ON CERTAIN 385C L MATERIAL HANDLERS USED IN BARGE APPLICATIONS
PRODUCT SUPPORT PROGRAM FOR ELIMINATING WHITE SMOKE ON CERTAIN 315C HYDRAULIC EXCAVATORS EQUIPPED WITH THE 3046 ENGINE
PRODUCT SUPPORT PROGRAM FOR REPLACING THE BACKHOE BUCKET GUIDES AND MOUNTING PIN ON CERTAIN 428E, 432E AND 434E BACKHOE LOADERS
PRODUCT SUPPORT PROGRAM TO REWORK THE E-STICK ON CERTAIN 442E AND 444E BACKHOE LOADERS
PRODUCT IMPROVEMENT PROGRAM FOR REWORKING THE HARNESS INSTALLATION ON CERTAIN 324D L AND 325D L EXCAVATORS
PRODUCT SUPPORT PROGRAM FOR REPLACING FAILED CONTROL GROUP HANDLE (227-7616 OR 227-7617) USED ON CERTAIN 312D, 315D, 319D, 320D, 323D, 324D, 325D, 330D, 345D, 345C, 365C, 365C FS, 385C, 385C FS, 324D FM, 325D FM, 330D FM, 325D MH, 330D MH, 365C MH, 3
PRODUCT IMPROVEMENT PROGRAM FOR REPLACING THE LOCKWASHER IN THE COOLING UNIT FAN GROUP ON CERTAIN 365CL EXCAVATORS
PRODUCT IMPROVEMENT PROGRAM FOR REPLACING THE AXLE TRUNNION BOLTS ON CERTAIN M313C, M315C, M316C, M318C, AND M318D WHEELED EXCAVATORS
PRODUCT SUPPORT PROGRAM FOR REPLACING THE ENGINE EXHAUST MUFFLER ON CERTAIN 320D, 320DRR, AND 323D EXCAVATORS
PRODUCT IMPROVEMENT PROGRAM FOR INSTALLING A NEW OPERATION AND MAINTENANCE MANUAL ON CERTAIN BH27, BH30 AND BH30W BACKHOE WORK TOOLS MOUNTED ON SKID STEER LOADERS AND MULTI TERRAIN LOADERS
PRODUCT SUPPORT PROGRAM FOR REPLACING THE LOADER ARM FILM ON CERTAIN 420E AND 430 IT BACKHOE LOADERS
PRODUCT SUPPORT PROGRAM FOR REWORKING THE 218-2197 STICK ON CERTAIN 330C HYDRAULIC EXCAVATORS
PRODUCT SUPPORT PROGRAM FOR PROVIDING SPECIAL APPLICATION BOOMS FOR CERTAIN 345B, 345B II, 345BL II, AND 345C HYDRAULIC EXCAVATORS
PRODUCT IMPROVEMENT PROGRAM FOR REPLACING A TUBE ASSEMBLY FOR THE AIR CONDITIONING SYSTEM ON CERTAIN FORESTY EXCAVATORS AND TRACK FELLER BUNCHERS
PRODUCT SUPPORT PROGRAM FOR INSPECTING AND REPLACING IF NECESSARY THE SWING DRIVE BOLTS ON CERTAIN 330D L EXCAVATORS
PRODUCT SUPPORT PROGRAM FOR REWORKING THE CYLINDER GUARDS ON CERTAIN 365B, 365C, 5090B AND 385C FRONT SHOVEL EXCAVATORS
PRODUCT IMPROVEMENT PROGRAM FOR REWORKING THE WIRING HARNESS FOR THE ENGINE AIR HEATER RELAY ON CERTAIN 320D, 320D L, AND 323D LN EXCAVATORS
PRODUCT IMPROVEMENT PROGRAM FOR REWORKING THE BOOM ON CERTAIN M325C AND M325D MATERIAL HANDLERS
PRODUCT IMPROVEMENT PROGRAM FOR INSPECTING AND REINSTALLING, IF NECESSARY, THE COUPLING HUB ON CERTAIN 330DL EXCAVATORS
PRODUCT SUPPORT PROGRAM FOR REPLACING THE LOWER HITCH ARMS ON CERTAIN 414E INDUSTRIAL LOADER
PRODUCT SUPPORT PROGRAM FOR REMOVING AIR CONDITIONING PRESSURE SWITCHES FROM DEALER STOCK
PRODUCT SUPPORT PROGRAM FOR INSTALLING GUSSETS ON CERTAIN DEMOLITION AND SCRAP SHEARS. CATERPILLAR MODELS S365B, S385B, AND VERACHTERT MODELS VHS-60/3, AND VHS-70/3.
PRODUCT IMPROVEMENT PROGRAM TO TIGHTEN THE SWING GEAR AND BEARING MOUNTING BOLTS ON CERTAIN 324D, 324D FM, 324D MH, 325D, 325D FM, 325D MH, 330D, 330D FM, 330D MH, 345C, AND 345C MH EXCAVATORS
PRODUCT IMPROVEMENT PROGRAM FOR REWORKING THE BOOM LOWERING CHECK VALVES ON CERTAIN 312C, 315C, 318C, AND 319C EXCAVATORS