PRODUCT SUPPORT PROGRAM FOR REPLACING THE HARNESS AND RELAY ON CERTAIN 414E INDUSTRIAL LOADERS Caterpillar

PRODUCT SUPPORT PROGRAM FOR REPLACING THE HARNESS AND RELAY ON CERTAIN 414E INDUSTRIAL LOADERS [REBE2520]

ELECTRICAL AND STARTING SYSTEM

WIRING GP

PRODUCT SUPPORT PROGRAM FOR REPLACING THE HARNESS AND RELAY ON CERTAIN 414E INDUSTRIAL LOADERS

REBE2520-00

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20Nov2007

U-604

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*Before/After*	PRODUCT SUPPORT PROGRAM FOR REPLACING THE HARNESS AND RELAY ON CERTAIN 414E INDUSTRIAL LOADERS
5705 1408		PS42562

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NOTE:

This Program must be administered either before or after failure. In either case the decision whether to apply the Program is made by the dealer. When reporting the repair, use "PS42562" as the Part Number and "7755" as the Group Number. If administered before failure, use "56" as the Warranty Claim Description Code and "T" as the SIMS Description code. If administered after failure, use "96" as the Warranty Claim Description Code, and "Z" as the SIMS Description Code.

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NOTE:

The information supplied in this service letter may not be valid after the termination date of this program. Do not perform the work outlined in this Service Letter after the termination date without first contacting your AVSpare product analyst.

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TERMINATION DATE

30Nov2009

PROBLEM

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The existing harness and relay may fail on certain 414E Industrial Loaders. If the existing harness, or relay fails they can cause the rear hydraulic implements to stop or operate intermittently.

AFFECTED PRODUCT

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Model	Identification Number
414E	ELB00150-00639

PARTS NEEDED

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Qty	Part Number	Description
1	2G1133	GROMMET
1	2851178	RELAY
1	2851189	BRACKET AS
1	2864197	HARNESS AS.
In Order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 25% of dealership population. This is an inital order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.

ACTION REQUIRED

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Refer to the attached Rework Procedure.

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SERVICE CLAIM ALLOWANCES

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Product smu/age whichever comes first	AVSpare		Dealer Suggested		Customer Suggested
Product smu/age whichever comes first	Parts %	Labor Hrs%	Parts %	Labor Hrs%	Parts %	Labor Hrs%
0-24 mo	100.0%	100.0%	0.0%	0.0%	0.0%	0.0%

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NOTE: This is a 5.0-hour job

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PARTS DISPOSITION

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Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.

Rework Procedure

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Step 1- Remove the existing joystick mounting bracket assembly, relay, and harness according to the 414E Industrial Loader Disassembly and Assembly Manual.
Step 2- Installing the 286-4197 Harness in the 2G-1133 Grommet, and install these two parts in to the 285-1189 Bracket Assembly. Connect the harness to the joystick and assemble the joystick in the bracket assembly. Install the bracket to the seat as shown in Image 1.1.1.

Image1.1.1

Step 3- Install the 285-1178 Relay in the panel (RH side) beside the fuse assembly, according to Image 1.2.1.

Image1.2.1

Step 4- Connect the Deutsch connector 2P to the electrical seat harness connector (this connector is only used on 416E equipped with cabs). Refer to Image 1.3.1.