PRODUCT IMPROVEMENT PROGRAM FOR TIGHTNENING THE FUEL HOSE CONNECTOR ON CERTAIN 345C AND 345CL HYDRAULIC EXCAVATORS Caterpillar


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PRODUCT IMPROVEMENT PROGRAM FOR TIGHTNENING THE FUEL HOSE CONNECTOR ON CERTAIN 345C AND 345CL HYDRAULIC EXCAVATORS [REBE2725]
FUEL SYSTEM
LINES GP-FUEL
PRODUCT IMPROVEMENT PROGRAM FOR TIGHTNENING THE FUEL HOSE CONNECTOR ON CERTAIN 345C AND 345CL HYDRAULIC EXCAVATORS
REBE2725-00

18Oct2007


U-524
D-422
O-453

 
Safety
  
  

PRODUCT IMPROVEMENT PROGRAM FOR TIGHTNENING THE FUEL HOSE CONNECTOR ON CERTAIN 345C AND 345CL HYDRAULIC EXCAVATORS

1274
PI10636
NOTE:

This Program must be administered as soon as possible. When reporting the repair, use "PI10636" as the Part Number and "7751" as the Group Number, "56" as the Warranty Claim Description Code and "T" as the SIMS Description Code.
Exception: If the repair is done after failure, use "PI10636" as the Part Number, "7751" as the Group Number, "96" as the Warranty Claim Description Code, and "Z" as the SIMS Description Code.



PROBLEM

The fuel hose connector needs to be tightened on certain 345C and 345CL Excavators. The existing fuel hose connector can leak fuel. The tightening torque was insufficient during assembly. If fuel leaks, this may possibly cause a fire, which may result in personal injury or death.

AFFECTED PRODUCT

Model Identification Number
345C BWY00182-00188

GPH00362-00398

SPC00263-00265

TBA00326-00346
345C (OEM)  B6N00129-00139
345C L  LYS00180-00186
345CL  GCL00275-00276

PARTS NEEDED

No parts needed for this program

ACTION REQUIRED

Refer to the attached Rework Procedure.

OWNER NOTIFIAVSION

U.S. and Canadian owners will receive the attached Owner Notification.

SERVICE CLAIM ALLOWANCES

AVSpare
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
100%
100%
0%
0%
0%
0%
 NOTE: This is a 1.0-hour job


PARTS DISPOSITION

Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.
 
 
MAKE EVERY EFFORT TO COMPLETE THIS PROGRAM AS SOON AS POSSIBLE.
 
 
 
COPY OF OWNER NOTIFIAVSION FOR U.S. AND CANADIAN OWNERS

XYZ Corporation
3240 Arrow Drive
Anywhere, YZ 99999

SAFETY - PRODUCT IMPROVEMENT PROGRAM FOR REWORKING THE TIGHTENING OF FUEL HOSE CONNECTOR

MODELS INVOLVED - 345C and 345CL HYDRAULIC EXCAVATOR

Dear AVSpare Product Owner:


The fuel hose connector needs to be tightened on the products listed below. The existing fuel connector can leak fuel. If fuel leaks, this may possibly cause a fire, which may result in personal injury or death. You will not be charged for the service performed.

Contact your local AVSpare dealer immediately to schedule this service. The dealer will advise you of the time required to complete this service.

Please refer the dealer to their Service Letter dated 18Oct2007 when scheduling this service.

We regret the inconvenience this may cause you, but urge you to have this service performed for your added safety and satisfaction.



AVSpare Inc.

Identification #(s)



Attached to 18Oct2007 Service Letter


Rework Procedure


 
1. Place the machine on a level surface with the implement lowered to the ground. Stop the engine.

2. Remove the under guard at the lower area of the engine and radiator.
Image1.1.1
 
3. Tighten the jointed swivel nut at both the radiator and engine side with a torque
of 37+/-4 N.m for union connector and 80+/-7N.m for swivel nut.

Note: Pay attention to angle of hose and keeping clearance between hose.
Image1.2.1
 
4. Install the under guard at the lower area of the engine and radiator.
 
 

Information System:

PRODUCT SUPPORT PROGRAM FOR REPLACING STICK CYLINDER HYDRAULIC HOSE ASSEMBLIES AND TUBE ASSEMBLIES, IF CRACKED, ON CERTAIN 345C(L) EXCAVATORS
PRODUCT IMPROVEMENT PROGRAM FOR INSPECTING THE ROUTING OF THE ENGINE FUEL LINE TUBE ON CERTAIN 330D L EXCAVATORS
PRODUCT SUPPORT PROGRAM FOR REPLACING THE TORQUE CONVERTER ON CERTAIN TH220B, TH330B, TH340B, TH350B, TH355B, TH360B, TH460B, TH560B, AND TH580B TELEHANDLERS; AND ON CERTAIN CIPI POWER MODULES
PRODUCT IMPROVEMENT PROGRAM FOR INSTALLING A WARNING FILM ON THE PIPE CONNECTED TO THE BOOM LOWER CHECK VALVE (BLCV) ON CERTAIN 365B, 365B SERIES II, 385B AND 385C
PRODUCT IMPROVEMENT PROGRAM FOR REWORKING THE STICK LOWERING CHECK VALVE ON CERTAIN 315C EXCAVATORS
PRODUCT IMPROVEMENT PROGRAM FOR RE-INSTALLING STABILITY (VERTICAL TILT) ALARM SWITCH ON CERTAIN 325D, 330D, 345C, 365C AND 385C HYDRAULIC EXCAVATORS, EQUIPPED WITH ULTRA HIGH DEMOLITION ATTACHMENT
PRODUCT SUPPORT PROGRAM FOR REPLACING THE TUBE ASSEMBLY AND HOSE ASSEMBLIES FOR THE HAMMER LINE ON CERTAIN 320C(L) AND 321C(L) EXCAVATORS
PRODUCT SUPPORT PROGRAM FOR REPLACING THE HARNESS AND RELAY ON CERTAIN 414E INDUSTRIAL LOADERS
PRODUCT SUPPORT PROGRAM FOR REPLACING THE MUFFLER BRACKET ASSEMBLY ON CERTAIN 365CL, 365CL FS, AND 365CL MH EXCAVATORS
PRODUCT IMPROVEMENT PROGRAM FOR REPLACING THE BLOCKING BAR ASSEMBLY ON CERTAIN PIN GRABBER QUICK COUPLERS INSTALLED ON 324D AND 325D MACHINES
PRODUCT IMPROVEMENT PROGRAM FOR INSPECTING AND REWORKING THE TOOL BOX DOOR PIN ON CERTAIN M325C MH, M325D L MH, M325D MH WHEEL MATERIAL HANDLERS
PRODUCT IMPROVEMENT PROGRAM FOR REPLACING THE BLOCKING BAR ASSEMBLY ON CERTAIN PIN GRABBER QUICK COUPLERS INSTALLED ON 330D MACHINES
PRODUCT SUPPORT PROGRAM FOR REWORKING THE CHAIN TENSIONER GROUP ON CERTAIN T6B, T9B, AND T15B TRENCHERS
PRODUCT IMPROVEMENT PROGRAM FOR REPLACING THE ENGINE OIL FILLER TUBE ON CERTAIN M313C AND M315C WHEELED EXCAVATORS
PRODUCT SUPPORT PROGRAM FOR INSPECTING AND TIGHTENING THE LOWER SWING FRAME PIN NUT ON CERTAIN 416E, 420E AND 430E BACKHOE LOADERS
PRODUCT SUPPORT PROGRAM FOR REPLACING THE 285-1188 JOYSTICK ON CERTAIN 414E INDUSTRIAL LOADERS
PRODUCT IMPROVEMENT PROGRAM FOR REWORKING THE MAIN RELIEF VALVE ON CERTAIN 323D, 324D AND 325D EXCAVATORS THAT ARE EQUIPPED WITH DITCH CLEANING FRONT PARTS (SUPER LONG REACH)
PRODUCT IMPROVEMENT PROGRAM FOR REPLACING CERTAIN MANUAL PIN GRABBER QUICK COUPLERS
PRODUCT IMPROVEMENT PROGRAM FOR INSPECTING TURBOCHARGER CARTRIDGES IN DEALER INVENTORY
PRODUCT SUPPORT PROGRAM FOR REPLACING THE TAPERED PIN AND RELATED HARDWARE FOR THE LOWER SWING FRAME JOINT ON CERTAIN 416D, 420D, AND 430D BACKHOE LOADERS
PRODUCT IMPROVEMENT PROGRAM FOR VERIFYING THE SWING DRIVE BOLTS (7X-2576) ON CERTAIN 345C EXCAVATORS ARE TORQUED CORRECTLY
PRODUCT SUPPORT PROGRAM FOR REPLACING THE TAPERED PIN AND RELATED HARDWARE FOR THE LOWER SWING FRAME ON CERTAIN 416E, 420E AND 430E BACKHOE LOADERS
PRODUCT IMPROVEMENT PROGRAM FOR REWORKING THE LOWER FRAME TOP RING ON CERTAIN M325D AND M325D L MATERIAL HANDLERS
PRODUCT SUPPORT PROGRAM FOR REPLACING THE FINAL DRIVE CARRIER ASSEMBLY ON CERTAIN 330DL EXCAVATORS