PRODUCT SUPPORT PROGRAM FOR RELOCATING THE HORN SWITCH TO THE FRONT CONSOLE ON CERTAIN 414E, 416E, 420E AND 430E BACKHOE LOADERS Caterpillar


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PRODUCT SUPPORT PROGRAM FOR RELOCATING THE HORN SWITCH TO THE FRONT CONSOLE ON CERTAIN 414E, 416E, 420E AND 430E BACKHOE LOADERS [REBE3284]
OPERATOR STATION
CONSOLE GP
PRODUCT SUPPORT PROGRAM FOR RELOCATING THE HORN SWITCH TO THE FRONT CONSOLE ON CERTAIN 414E, 416E, 420E AND 430E BACKHOE LOADERS
REBE3284-02

11Mar2008
(Revised 28Aug2008)


U-127
A-98
D-93

 
After Failure Only
  
  

PRODUCT SUPPORT PROGRAM FOR RELOAVSING THE HORN SWITCH TO THE FRONT CONSOLE ON CERTAIN 414E, 416E, 420E AND 430E BACKHOE LOADERS

4338 4309 4310 5258
PS51457
NOTE:

This Program can only be administered after a failure occurs. The decision whether to apply the Program is made by the dealer. When reporting the repair, use "PS51457" as the Part Number and "7755" as the Group Number. Use "96" as the Warranty Claim Description Code and use "Z" as the SIMS Description Code.

NOTE:

The information supplied in this service letter may not be valid after the termination date of this program. Do not perform the work outlined in this Service Letter after the termination date without first contacting your AVSpare product analyst.

 
NOTE:

This Revised Service Letter replaces the 11Mar2008 (Revised 02Apr2008) Service Letter. Changes have been made to include the Parts Needed for Group 2 and expanded the Affected Population in Group 2.


TERMINATION DATE

31Mar2010

PROBLEM

The horn switch that is located on the steering wheel on certain 414E, 416E, 420E and 430E Backhoe Loaders sometimes will not sound the horn when the switch is activated. The horn may continuously sound when the horn switch is deactivated. These failures are caused by intermittent grounds or by water that has migrated under the horn switch.

AFFECTED PRODUCT

Model Identification Number
*******Group  1*******
416E  SHA00116, 122, 206-207, 254-255, 468-472, 477, 479-481, 484, 486, 488, 490-495, 497-499, 502-503, 506, 552, 555, 569, 591, 617, 620, 623, 652, 741, 756, 760, 773-775, 850, 864, 880, 891, 898, 904, 927, 931, 940, 971, 986, 992, 1004, 1051, 1061, 1106, 1114, 1129, 1154, 1157, 1161, 1176, 1200, 1207, 1215, 1225, 1231, 1253, 1258, 1260, 1263, 1270, 1274, 1277, 1401, 1407, 1414, 1417, 1425-1426, 1428, 1434, 1438, 1446, 1454, 1472, 1486, 1493, 1503, 1509, 1515-1516, 1531, 1535, 1542-1543, 1568, 1598, 1608, 1617, 1630, 1643, 1657, 1664, 1672, 1687, 1707, 1716, 1723, 1757, 1759, 1764, 1770, 1776, 1792, 1803, 1807, 1819, 1826, 1829, 1844, 1850, 1883, 1895, 1908, 1922, 1939-1940, 1954, 1958, 1961, 2003, 2037-2045, 2066, 2081, 2085, 2091, 2100, 2108, 2112, 2118, 2122, 2127, 2132, 2134-2136, 2152, 2160, 2180, 2191-2195, 2214-2217, 2226-2233, 2262-2264, 2272, 2274-2277, 2279-2282, 2285-2286, 2288, 2291-2292, 2294, 2296, 2301, 2306-2307, 2309, 2311-2312, 2314, 2317-2318, 2321-2324, 2326-2327, 2335-2342, 2350, 2354-2355, 2362, 2371-2372, 2381, 2383-2386, 2388-2389, 2429-2434, 2444-2445, 2449-2451, 2453-2462, 2464, 2466-2467, 2470-2474, 2476, 2478-2480, 2483, 2485-2486, 2494-2495, 2497, 2526, 2528-2530, 2533, 2535-2545, 2547, 2551, 2553-2555, 2559-2561, 2565-2567, 2570, 2666, 2681, 2782, 2786, 2790, 2792-2793, 2838-2850, 2854-2860, 2863-2866, 2868, 2873, 2890, 3058, 3068, 3079, 3097, 3099-3111, 3113, 3120, 3125-3130, 3132, 3136-3137, 3140, 3142-3143, 3182, 3304-3305, 3310, 3314, 3327-3337, 3339-3347, 3350-3351, 3385-3386, 3388-3389, 3391-3392, 3635, 3637, 3706, 3730, 3734, 3740, 3841-3842, 3844, 3933, 3937, 3947, 3950-3952, 3954, 3964, 3988-3989, 4093, 4095, 4100, 4102, 4105-4106, 4115, 4117-4118, 4120, 4123-4124, 4130, 4135-4136, 4138-4139, 4144, 4146, 4150, 4155, 4168-4170, 4174-4177, 4179-4181, 4195, 4209
420E HLS00224-00235, 244, 247, 252, 255, 264, 267, 276, 279, 284-285, 287-288, 301, 305-306, 315, 317, 319, 324, 327, 331, 333, 338, 341-342, 347, 351, 354, 357, 359, 364, 369, 372, 375, 378, 383, 387, 392, 399, 403, 406, 410-411, 415, 419, 423, 431-432, 448-449, 453, 459, 461, 464-465, 467, 469, 471-475, 477-481, 483-484, 486, 488, 490, 492-493, 496, 498, 502-503, 505, 508-511, 514-515, 517-519, 521, 524, 526-537, 554-555, 557-558, 560-561, 563, 565-570, 572-573, 575, 585, 588, 590, 593, 596, 607, 613, 617, 621-622, 624, 626, 629, 632, 638, 640, 642, 645, 649, 652, 656, 658-659, 661, 663, 665, 672, 675, 680, 683, 688, 691, 693, 697-698, 701-702, 704-705, 707, 710-711, 714, 719, 722, 728, 731, 733, 735-736, 741, 748-749, 752-753, 755, 757-759, 761-762, 765, 771-772, 774, 776, 778, 783-784, 786, 788, 790, 792, 795-796, 799, 801, 804-805, 807, 809, 811, 814, 816, 818-820, 822-823, 828, 830, 833-834, 837, 841, 843, 845, 847, 849, 853, 855-857, 859, 862, 864-866, 868, 870-875, 877-879, 881, 883-885, 887, 889-892, 895-896, 898, 901, 904, 915-916, 919, 923, 931-932, 935, 939-940, 942-943, 945-947, 950, 954, 960, 964, 967, 986, 988-992, 994, 1000, 1002, 1004-1006, 1011, 1014-1016, 1018, 1021-1022, 1026, 1028, 1030, 1033, 1035, 1038, 1042, 1044, 1052, 1060, 1065, 1067, 1071, 1074-1079, 1082, 1087-1091, 1093, 1095, 1097-1105, 1107-1110, 1112-1113, 1115, 1117-1118, 1120-1122, 1124, 1130, 1132, 1135, 1143-1145, 1147, 1149, 1152, 1156, 1165, 1167, 1171, 1173, 1175, 1185-1186, 1188, 1191, 1194-1195, 1198, 1202-1203, 1205, 1207, 1211, 1216, 1228-1230, 1232, 1234, 1237, 1239, 1244, 1250, 1255-1256, 1259, 1261-1262, 1265, 1267, 1272, 1274, 1277-1278, 1281, 1284-1285, 1287, 1289, 1291, 1293-1299, 1301, 1304, 1306, 1308, 1311, 1315-1316, 1333-1336, 1338-1339, 1342-1344, 1346-1347, 1350, 1353, 1358, 1371, 1376, 1379, 1384, 1387, 1418, 1421, 1424-1427, 1429, 1432-1433, 1435, 1437-1438, 1441-1444, 1446, 1450, 1453, 1457-1464, 1468, 1471, 1474, 1480, 1482, 1485-1488, 1491, 1496, 1501, 1504, 1506-1507, 1510, 1516, 1520, 1526, 1529, 1531, 1533, 1536, 1538, 1541, 1543, 1548, 1550, 1552-1553, 1556, 1561-1562, 1566, 1568, 1570, 1572, 1574, 1576-1578, 1581-1582, 1585-1586, 1589, 1592, 1594, 1599, 1601, 1603, 1606-1607, 1609-1611, 1614, 1617-1618, 1621, 1623-1625, 1630-1632, 1634, 1639, 1644, 1651, 1657-1658, 1662, 1664, 1667-1668, 1671, 1673, 1681-1682, 1687, 1690-1691, 1693-1694, 1696, 1702, 1705, 1709, 1713-1714, 1719, 1721-1723, 1725, 1728, 1731, 1735, 1740, 1742-1743, 1746, 1748, 1751, 1753, 1755-1756, 1762-1763, 1766-1768, 1771-1772, 1775, 1778, 1780, 1784, 1786-1788, 1790-1791, 1794-1796, 1801, 1803, 1808, 1814, 1822, 1824, 1829, 1832-1835, 1837-1838, 1840, 1844, 1848, 1852, 1854-1855, 1858, 1860-1862, 1864-1865, 1867, 1870-1871, 1873, 1877, 1879-1881, 1883, 1885, 1888, 1891-1892, 1894, 1896, 1899-1900, 1902, 1904-1905, 1908-1910, 1913, 1917, 1920, 1922, 1924-1925, 1928, 1932, 1934, 1937, 1942, 1949-1950, 1953, 1955, 1959, 1967, 1971, 1977, 1979, 1985-1986, 1990, 1992, 1994, 1996, 2000-2001, 2003, 2008, 2011-2012, 2019-2021, 2025, 2031, 2035, 2044, 2053, 2055-2056, 2063, 2066, 2069, 2072, 2075, 2077, 2081, 2083, 2091-2092, 2094, 2096-2097, 2099, 2101-2110, 2112, 2116-2117, 2119, 2125, 2130, 2132-2134, 2137, 2140, 2144-2145, 2147, 2151-2156, 2158-2160, 2163, 2168, 2171, 2173-2175, 2177, 2180-2182, 2186-2188, 2190, 2194, 2199-2200, 2202, 2204, 2207-2208, 2210-2211, 2214, 2216, 2219, 2223, 2227, 2231, 2234, 2236, 2238-2240, 2242, 2245, 2247-2248, 2250, 2253, 2255, 2259-2260, 2262, 2264-2266, 2268, 2271-2272, 2274, 2277-2278, 2280, 2283-2284, 2286-2293, 2295-2296, 2298, 2301, 2303, 2305, 2310, 2315-2316, 2318, 2322-2323, 2327, 2329-2330, 2332, 2334, 2336, 2342-2343, 2346-2347, 2349-2350, 2358, 2360-2361, 2367, 2370, 2379, 2386-2387, 2389-2393, 2399, 2401, 2403-2404, 2406, 2409, 2411-2412, 2414, 2416, 2419, 2421-2422, 2424, 2426, 2428, 2430-2431, 2433-2434, 2436, 2439-2440, 2445-2448, 2451, 2454, 2459-2460, 2464, 2467, 2470, 2476-2477, 2479-2480, 2483, 2485, 2487, 2490-2492, 2494-2495, 2498, 2502, 2504-2505, 2508, 2511-2512, 2515-2516, 2518, 2525, 2528, 2530, 2532-2534, 2540, 2542, 2544-2545, 2550, 2553-2554, 2556, 2558-2559, 2562-2563, 2565, 2568, 2574-2575, 2578, 2581-2582, 2585-2586, 2589-2590, 2592, 2594-2597, 2599-2602, 2604-2605, 2607, 2609-2610, 2612-2615, 2617, 2619, 2621, 2623, 2627-2628, 2630, 2635, 2637, 2641, 2644, 2649-2651, 2655, 2657, 2659, 2664-2675, 2687, 2694-2695, 2698, 2704, 2706, 2710, 2712-2713, 2716, 2720, 2723, 2725-2726, 2728-2729, 2737, 2740-2741, 2745, 2747, 2749, 2751, 2753, 2755, 2760-2761, 2763, 2765, 2767, 2770, 2772-2773, 2775, 2780, 2783, 2787-2788, 2791-2792, 2797, 2799-2800, 2805, 2808, 2811, 2814-2815, 2819, 2822, 2825-2826, 2829, 2832, 2834, 2838, 2843, 2845-2846, 2849, 2856, 2858, 2862-2863, 2865, 2867, 2869, 2874, 2877, 2882, 2886, 2888, 2891-2892, 2894, 2898, 2901, 2903, 2905-2906, 2908, 2911-2912, 2914, 2916, 2918, 2920, 2922, 2926, 2931-2932, 2940, 2942-2945, 2953-2956, 2966, 2968, 2971, 2973, 2978, 2981-2982, 2984, 2987, 2989, 2991, 2995, 2997, 2999, 3001, 3003-3004, 3006, 3011-3012, 3016, 3019-3022, 3025, 3028-3030, 3032, 3035, 3037, 3039, 3041-3044, 3046-3049, 3051, 3054-3060, 3062-3063, 3065-3067, 3069-3070, 3072, 3074, 3077, 3082, 3084, 3089-3090, 3092, 3103-3105, 3107, 3110, 3112-3113, 3115, 3119, 3124, 3126-3127, 3129-3130, 3132, 3134-3139, 3145-3149, 3151-3157, 3159-3160, 3165-3174, 3176, 3178-3181, 3183, 3185-3188, 3191, 3194-3195, 3199-3200, 3203-3210, 3213, 3215-3216, 3218-3221, 3225-3229, 3231, 3233-3234, 3236, 3239, 3242-3243, 3245-3250, 3254, 3256, 3259, 3261, 3268-3269, 3273-3275, 3277-3278, 3280, 3284, 3287-3292, 3295, 3304-3317, 3319-3320, 3325-3339, 3341, 3344-3349, 3351, 3353-3355, 3357, 3359-3360, 3362-3364, 3374, 3378-3379, 3388, 3408, 3414, 3419-3420, 3425, 3434-3435, 3438-3440, 3442-3447, 3451, 3453-3454, 3456, 3458-3459, 3462, 3466, 3469, 3472-3473, 3475-3481, 3485-3486, 3488-3489, 3491, 3494-3495, 3497, 3499, 3501-3503, 3505, 3507-3512, 3517, 3520-3521, 3523-3526, 3529-3530, 3533-3535, 3537, 3541, 3544, 3547-3548, 3551-3552, 3559, 3561, 3563, 3567, 3569-3572, 3575-3576, 3579, 3581, 3583, 3585, 3587, 3592, 3595-3597, 3600-3601, 3606, 3608-3609, 3611-3612, 3614-3615, 3629, 3639-3640, 3644, 3652-3654, 3656-3657, 3659, 3662, 3664, 3666, 3671, 3673, 3675-3676, 3678-3681, 3683-3687, 3692, 3694-3696, 3698, 3700, 3703, 3705, 3707, 3709, 3715, 3717, 3719-3720, 3723-3725, 3727, 3739, 3742, 3747, 3750, 3754, 3756-3757, 3760, 3762-3765, 3768-3769, 3775-3777, 3781, 3787, 3789-3790, 3792-3795, 3798-3799, 3802, 3804, 3806, 3808-3809, 3811-3818, 3820-3823, 3825-3826, 3828, 3830-3831, 3837-3842, 3845-3846, 3850, 3854, 3857, 3859, 3861, 3865, 3867-3874, 3876, 3882-3883, 3885, 3888, 3890-3891, 3894, 3898, 3900, 3903, 3906, 3909, 3911, 3915, 3917-3919, 3923-3924, 3932, 3934, 3937, 3939, 3946, 3950, 3970, 3973, 3979, 3983, 3985, 3987, 3997-3998, 4002-4003, 4005, 4013, 4015, 4024, 4026-4027, 4030, 4032, 4034, 4038, 4043, 4046-4047, 4056-4058, 4061, 4066-4067, 4079, 4089, 4091, 4095-4096, 4098, 4101, 4104, 4110, 4112, 4124, 4127, 4130, 4132, 4135, 4149, 4153, 4159, 4165, 4171, 4174, 4181, 4183, 4187, 4193-4194, 4198, 4201, 4206, 4210-4211, 4213-4214, 4217-4218, 4221-4222, 4224-4226, 4229, 4231, 4233, 4235, 4237, 4243-4246, 4249, 4253, 4257, 4261-4262, 4264, 4268-4269, 4271, 4273, 4279, 4281, 4285, 4290-4291, 4298, 4300-4301, 4303, 4305-4307, 4322, 4326, 4332-4333, 4346-4349, 4352-4354, 4360, 4370-4371, 4377, 4381, 4386, 4388-4389, 4392, 4395, 4398-4399, 4404, 4413, 4417, 4424-4426, 4428, 4431, 4434, 4437, 4440, 4466, 4468, 4475, 4483, 4487, 4489, 4492, 4496, 4502, 4506, 4509, 4511, 4519-4520, 4524-4525, 4527, 4533, 4536, 4541, 4548, 4551, 4558, 4561-4562, 4564, 4568-4569, 4573, 4576, 4582-4583, 4585, 4593, 4595, 4607, 4612-4616, 4618-4619, 4626-4627, 4630-4633, 4638-4642, 4644, 4648-4649, 4653, 4656, 4658-4661, 4663, 4666-4667, 4669, 4674, 4676, 4679, 4681, 4683-4685, 4687-4689, 4691, 4697, 4702-4704, 4707, 4718-4722, 4724-4725, 4727, 4734-4735, 4737, 4739, 4741, 4748-4750, 4753, 4755, 4758, 4770, 4772, 4774, 4776, 4778, 4781, 4786-4788, 4790, 4792-4794, 4796-4799, 4801, 4804, 4806, 4810-4811, 4813-4814, 4816-4817, 4820, 4824-4825, 4827, 4830, 4832, 4835, 4838, 4841-4843, 4845, 4847-4850, 4852, 4854-4856, 4858-4860, 4864-4865, 4868, 4884-4885, 4890-4891, 4899, 4905, 4919, 4924-4925, 4929, 4932-4933, 4935-4936, 4939-4940, 4944, 4949-4952, 4954-4955, 4957-4958, 4962-4965, 4968-4969, 4971, 4973, 4976, 4980, 4982, 4984-4985, 4988, 4994, 4998, 5001, 5003, 5007, 5011, 5013-5014, 5017-5018, 5020, 5022-5023, 5025, 5027-5029, 5031-5032, 5034-5037, 5039, 5041, 5045-5047, 5050, 5052-5053, 5057-5060, 5062, 5066, 5069, 5071-5072, 5074, 5077-5085, 5089-5090, 5092-5093, 5096-5099, 5101-5106, 5108, 5111, 5115, 5117, 5123, 5127-5128, 5132-5133, 5137-5139, 5145-5149, 5151, 5153-5155, 5159-5164, 5171-5173, 5176, 5180, 5182, 5194-5195, 5213, 5215, 5224-5225, 5227, 5232, 5237, 5240, 5242-5247, 5251, 5253-5270, 5275, 5281-5293, 5295-5296, 5299-5300, 5303-5305, 5307-5310, 5312-5314, 5316, 5318, 5321, 5325, 5327-5335, 5337-5338, 5340-5341, 5343-5344, 5346, 5348-5350, 5352-5357, 5359-5363, 5365-5368, 5370-5371, 5373, 5375, 5377, 5379-5380, 5382-5383, 5385-5390, 5394-5395, 5400, 5402-5403, 5405-5406, 5410, 5413, 5415, 5417-5418, 5420, 5422-5424, 5429, 5431-5432, 5434-5435, 5437-5438, 5440-5441, 5443-5446, 5449-5450, 5452-5456, 5459, 5461-5462, 5464, 5467, 5469, 5471-5472, 5476, 5482, 5489, 5496, 5500, 5505-5506, 5509-5513, 5516-5519, 5521-5522, 5526, 5529-5531, 5534, 5537-5538, 5540, 5542, 5546-5547, 5550, 5552, 5554, 5561-5562, 5564, 5568, 5575, 5577-5585, 5587-5590, 5595, 5597-5599, 5601, 5603, 5608-5611, 5614, 5621, 5625-5626, 5628, 5636-5637, 5639-5641, 5646, 5650, 5654, 5659, 5662, 5667, 5669, 5671, 5673, 5679, 5683-5684, 5691, 5697, 5700, 5703-5709, 5713-5714, 5716-5719, 5721-5726, 5728-5733, 5735-5736, 5738-5740, 5742-5748, 5757-5758, 5763, 5766-5767, 5779, 5782, 5784, 5786-5787, 5790, 5793-5795, 5799-5800, 5802, 5805, 5808-5809, 5811, 5815, 5821, 5823, 5825-5827, 5835-5836, 5838, 5840, 5844-5845, 5848, 5852, 5854, 5857, 5859-5864, 5866-5868, 5872, 5875, 5878, 5888-5889, 5893-5894, 5896-5898, 5900, 5903, 5908, 5910-5911, 5914, 5917, 5920, 5925, 5927, 5930-5935, 5942, 5944-5945, 5947-5949, 5951-5956, 5958-5960, 5962-5964, 5966-5970, 5975, 5977-5982, 5987, 5999, 6010, 6017, 6020, 6023, 6026, 6028, 6034-6036, 6038-6040, 6042, 6044-6045, 6048, 6050, 6055, 6057, 6061-6062, 6065-6066, 6068-6071, 6073, 6089, 6092, 6095, 6103-6104, 6106, 6108-6109, 6111, 6113-6114, 6119-6120, 6123, 6127, 6130, 6132, 6134-6135, 6141, 6144, 6147, 6149-6150, 6152-6158, 6160, 6163-6165, 6168, 6170, 6172, 6177, 6181-6184, 6186-6188, 6190-6191, 6193, 6195, 6198, 6202, 6204-6205, 6208, 6212, 6215, 6220, 6222, 6225-6226, 6228, 6230-6232, 6234, 6236, 6247, 6249, 6252, 6255, 6259, 6261, 6266, 6269, 6273-6274, 6277-6279, 6282-6283, 6285, 6289, 6298, 6306-6318, 6320-6324, 6333, 6335-6336, 6338, 6340, 6342-6346, 6348, 6350, 6353, 6355, 6357-6358, 6360-6361, 6365, 6367, 6369, 6371-6372, 6374, 6376, 6378-6379, 6381, 6383-6384, 6388-6394, 6398-6401, 6403-6405, 6407-6410, 6413-6416

KMW00204, 207, 215, 218, 237, 243, 247, 249, 278, 283-285, 297, 303-308, 310, 313-314, 361-362, 368-369, 377-378, 393-394, 402, 407, 414, 418-420, 424, 427-428, 431, 434-435, 446, 450, 471, 491, 499, 539, 543, 546, 548, 551, 557, 559, 564, 568, 574, 579, 581, 584, 586, 590, 608, 611, 614, 627, 629, 632-633, 636, 639, 643, 646, 651-652, 661-662, 669, 673, 676, 678-679, 689, 692, 694-695, 699, 704, 706-707, 715, 718, 721, 723, 727, 736, 740, 746, 764, 767, 781, 786, 801, 803-804, 809, 814, 816, 824, 827-828, 832-833, 835, 838, 841-842, 846, 860, 869, 877-878, 887-889, 905, 910, 922, 924, 926, 928-929, 933-934, 936, 941, 943-944, 948, 952, 954-955, 959, 963, 968, 1000, 1010-1011, 1014, 1027, 1047, 1052-1053, 1055, 1060, 1074-1075, 1080-1081, 1091, 1097, 1100-1101, 1110, 1114, 1118-1125, 1132-1133, 1137, 1144, 1147, 1150-1151, 1157, 1159, 1162-1163, 1166, 1170-1171, 1174, 1178, 1184-1185, 1189, 1192-1193, 1196, 1198, 1202-1203, 1208-1210, 1213, 1217, 1222-1223, 1227-1230, 1235, 1243-1245, 1247-1250, 1252, 1255-1257, 1260-1263, 1277, 1288, 1295-1296, 1298, 1305-1306, 1308, 1312, 1336, 1340, 1363, 1373, 1376, 1379-1380, 1388, 1392, 1399, 1408, 1415, 1419, 1421-1423, 1425-1426, 1437-1445, 1448, 1450-1451, 1453, 1460, 1462, 1465-1467, 1469, 1477, 1482, 1500, 1507, 1520, 1531, 1533, 1535, 1546-1547, 1550, 1552-1553, 1559-1560, 1563-1565, 1567-1569, 1573, 1577, 1579, 1585, 1587-1588, 1592-1593, 1596, 1600, 1603, 1616, 1622, 1625, 1632, 1634-1635, 1641, 1648, 1651, 1658, 1665-1666, 1678-1679, 1683-1686, 1691, 1693-1694, 1703, 1709, 1713-1714, 1718, 1720-1721, 1724-1725, 1728, 1730-1731, 1743, 1759-1760, 1764-1765, 1768, 1770, 1775, 1784, 1787, 1794, 1799-1801, 1804, 1807, 1809, 1812-1815, 1818-1820, 1828, 1841-1842, 1851-1852, 1855, 1861, 1871, 1875, 1878, 1881-1882, 1887, 1890, 1910, 1912, 1922, 1926, 1928, 1931-1934, 1937, 1957-1962, 1967-1968, 1972-1975, 1979-1981, 1987, 2000, 2016-2018, 2020-2023, 2027, 2030, 2048, 2053, 2068, 2071, 2073-2074, 2083, 2087-2091, 2093, 2105, 2108, 2113, 2123, 2153-2154, 2167, 2178, 2211, 2218-2221, 2225-2226, 2233-2236, 2242, 2244, 2248-2249, 2257, 2268-2269, 2275-2276, 2285, 2292-2293, 2295-2302, 2306, 2311-2312, 2314, 2317-2318, 2320, 2322-2323, 2325, 2332, 2334, 2336, 2346-2347, 2351-2353, 2365, 2372, 2375-2377, 2381-2384, 2386, 2389, 2393-2396, 2398, 2402-2403, 2407, 2410, 2414, 2416, 2418-2420, 2424, 2426-2428, 2434-2435, 2443, 2445, 2449-2450, 2456, 2458-2459, 2476, 2478
430E DDT00231, 237, 274, 287, 309, 313-314, 340, 362, 370, 386, 397-398, 402, 405, 408, 411, 414, 428, 432, 440, 453-455, 457, 460, 474, 483, 494-495, 497, 501, 504-505, 512, 515, 522-524, 541, 554, 566, 577, 594-595, 609, 635-636, 653, 667, 669-671, 673, 678, 682-683, 692-696, 704-705, 714, 718, 729

EAT00237, 262, 264-271, 282, 286, 290, 293, 305, 311, 314-315, 320-321, 323-326, 328, 330, 332-333, 336, 339-340, 344, 347, 352, 354, 361, 366, 370, 374-375, 377-378, 380, 382-384, 390, 393, 396-397, 405-406, 409, 411, 413, 415-418, 420, 440, 445, 457, 460, 465, 469-470, 474, 478, 481-484, 489, 491, 493, 495-497, 503-504, 510, 518, 520-522, 525-531, 533, 554-555, 558-559, 563, 567, 570, 572, 574, 577-580, 582, 585-586, 588, 592, 594, 600-601, 609, 613-614, 622, 627, 633, 649-663, 668, 671, 675, 677-679, 686-687, 705-706, 723, 734, 742, 744, 761, 770-771, 773, 775-779, 785-792, 804, 810-812, 817, 829, 832, 834-835, 842, 847-850, 853, 855-856, 858, 864, 867, 877-883, 888, 890, 892-893, 895-897, 904-905, 910, 913, 923-927, 929-930, 936-937, 939, 952-953, 956-958, 960-961, 969-970, 974-976, 979, 984, 992, 1010-1011, 1014, 1023, 1028-1029, 1031-1033, 1043, 1063, 1101, 1104, 1106-1107, 1111-1112, 1114, 1116, 1121-1122, 1124-1125, 1141, 1143-1144
*******Group  2*******
414E  ELB00151-00689, 691-791, 800-803
416E  CBD00940, 942-946, 953-957, 961, 963, 965-966, 969, 971, 974, 977, 981-982, 986, 988, 991-993, 1009, 1014, 1017-1018, 1026, 1031-1032, 1034, 1045, 1047-1049, 1053, 1056, 1060-1061, 1063, 1067-1068, 1096, 1100, 1106, 1111, 1127, 1137-1138, 1140-1143, 1146-1148, 1151-1153, 1155, 1157-1159, 1161-1162, 1164-1165, 1168-1169, 1171-1172, 1176, 1178-1181, 1184, 1188, 1191, 1196-1199, 1201-1205, 1207, 1210-1211, 1216, 1218-1219, 1227-1228, 1233, 1237-1238, 1241-1242, 1247, 1255, 1257, 1262, 1264-1266, 1269-1271, 1273-1276, 1278-1284, 1292, 1295-1307, 1312-1313, 1316-1318, 1364-1373, 1378, 1402, 1413, 1419, 1421-1425, 1442, 1444, 1455-1456, 1460, 1466-1468, 1471, 1478, 1482-1483, 1485, 1488-1489, 1497, 1499, 1502, 1505, 1513-1516, 1518-1519, 1522-1524, 1528-1530, 1534-1535, 1538, 1550, 1556, 1559, 1563, 1566, 1570, 1573-1575, 1578-1579, 1586-1594, 1597-1601, 1604-1605, 1609, 1614, 1634, 1639, 1645-1650, 1652-1654, 1662-1667, 1681-1685, 1688-1699, 1703-1708, 1719-1727, 1733, 1738, 1740-1747, 1757, 1761, 1766, 1771, 1779-1780, 1784-1788, 1790-1791, 1793-1795, 1797-1799, 1801-1810, 1815, 1820-1821, 1824, 1826, 1832-1833, 1836-1837, 1839-1842, 1844-1846, 1848-1850, 1855-1857, 1859, 1861-1867, 1870-1872, 1874-1878, 1880, 1882, 1884-1885, 1887-1890, 1892, 1897-1898, 1901-1902, 1904, 1906-1907, 1914, 1918-1920, 1925, 1929-1930, 1934-1935, 1941-1942, 1958-1960, 1962-1966, 1970, 1974, 1978, 1980, 1982, 1986, 1990, 1995-1996, 1999-2000, 2005, 2008, 2017-2019, 2022, 2024-2026, 2028-2030, 2032-2037, 2039, 2042-2043, 2045-2050, 2052-2060, 2063-2064, 2066, 2068-2071, 2078-2079, 2082, 2085, 2088-2089, 2091-2093, 2095-2099, 2101-2103, 2107, 2109-2110, 2113-2116, 2118, 2121, 2126, 2128-2130, 2132, 2135-2140, 2143, 2145-2161, 2165-2167, 2170-2173, 2176-2178, 2181-2183, 2185-2189, 2192-2194, 2197-2199, 2203, 2205, 2219-2220, 2222, 2233-2235, 2237, 2244-2245, 2248, 2250, 2253, 2255-2260, 2264-2267, 2270-2274, 2276, 2278, 2280-2283, 2287, 2289-2292, 2297-2299, 2301, 2306, 2308-2309, 2322, 2324, 2331, 2335, 2339-2340, 2344, 2348, 2350, 2352-2353, 2355-2356, 2358, 2365-2369, 2371-2372, 2375-2376, 2380-2384, 2386-2387, 2391-2393, 2406, 2411-2413, 2415-2417, 2419-2435, 2439-2441, 2445-2447, 2452-2454, 2458-2460, 2463-2465, 2483, 2487, 2496-2497, 2500-2503, 2508-2509, 2512, 2514, 2520-2521, 2525-2526, 2529-2531, 2545-2546, 2550-2551, 2555-2556, 2559-2561, 2565-2566, 2577, 2579-2581, 2583-2588, 2590-2593, 2597-2598, 2600-2612, 2614, 2618-2619, 2621-2625, 2632-2634, 2637-2642, 2644-2645, 2651-2653, 2655-2659, 2661-2662, 2664-2669, 2672-2675, 2678-2680, 2683-2688, 2690, 2694, 2707-2709, 2711, 2713, 2715-2716, 2720-2723, 2725-2727, 2729-2733, 2737, 2739-2740, 2744-2746, 2748-2752, 2757, 2760-2763, 2768-2770, 2773-2774, 2776-2780, 2784-2785, 2789-2790, 2792-2794, 2799-2803, 2807-2816, 2818-2837, 2839-2840, 2842, 2845-2846, 2850-2853, 2856-2859, 2863-2867, 2872, 2877-2879, 2884-2886, 2890-2893, 2898-2903, 2908-2909, 2924-2925, 2931, 2933, 2935-2943, 2949-2952, 2959, 2965-2966, 2970-2973, 2975-2979, 2984-2987, 2990-2994, 3001, 3027, 3034, 3041, 3052, 3059-3060, 3067, 3069-3072, 3078-3080, 3084-3086, 3091-3096, 3100-3103, 3108-3109, 3123, 3125-3126, 3133, 3147-3148, 3153-3162, 3164-3166

PARTS NEEDED

Qty

Part Number Description
*******Group 1*******
1 8R2916 BUTTON AS
1 2144701 SWITCH AS
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 3% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.
*******Group 2*******
1 8R2916 BUTTON AS
1 2144701 SWITCH AS
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 3% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.

ACTION REQUIRED

Relocate the horn switch from the steering wheel to the front console. Refer to the attached Rework Procedure.

SERVICE CLAIM ALLOWANCES

Product smu/age whichever comes first
AVSpare
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
*******Group 1*******
0-2500 hrs,
0-24 mo 
100.0%
100.0%
0.0%
0.0%
0.0%
0.0%
2501-5000 hrs,
25-48 mo 
33.0%
50.0%
0.0%
0.0%
50.0%
50.0%
 NOTE: This is a 1.0-hour job for Group 1

Product smu/age whichever comes first
AVSpare
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
*******Group 2*******
0-2500 hrs,
0-24 mo 
100.0%
100.0%
0.0%
0.0%
0.0%
0.0%
2501-5000 hrs,
25-48 mo 
33.0%
50.0%
0.0%
0.0%
50.0%
50.0%
 NOTE: This is a 1.0-hour job for Group 2



PARTS DISPOSITION

Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.
 
 
 


Rework Procedure


 
1) Pull up on the 2T-3360 Horn Button Assembly (1) on the 206-1635 Steering Column As (2) in order to expose the wiring.
Image1.1.1
 
2) Remove the 8T-6411 Screw (3) and the ground wire (4).

3) Pull on the wire that comes through the center of the column (5) so that the wire is tight. Cut the wire so that the wire retracts into the column. When this is done install the new 8R-2916 Cover As.
NOTE: The removed parts will not be reused.
Image1.2.1
 
4) Remove the steering column cover.

5) Unplug the black wire from wire 320-OR at the connection (6).

6) Tape the end of the terminal on wire 320-OR in order to prevent accidental grounding of the horn circuit.
Image1.3.1
 
7) Cut the black wire (7) from the steering column at the terminal. Cutting the wire will disable the horn completely.
Image1.4.1
 
8) Remove the top of the front console. Remove the blank (8).
Image1.5.1
 
9) Retrieve connector (9) on 213-6040 Console Harness As (10) that has wires: 200-BLK, 202-BLK, 320-OR and 614-PU.
Image1.6.1
 
10) Insert the connector through the appropriate opening and mate the connector to 214-4701 Rocker Switch (11).

11) Reassemble the console.
Image1.7.1
 
 

Information System:

PRODUCT SUPPORT PROGRAM FOR REWORKING THE PUMP LINES ON CERTAIN 305.5 MINI HYDRAULIC EXCAVATORS
PRODUCT SUPPORT PROGRAM FOR REPLACING THE PLATE FOR THE MUFFLER GROUP ON CERTAIN 365CL, 365CL FS, AND 365CL MH EXCAVATORS
PRODUCT SUPPORT PROGRAM FOR REPLACING THE PLATE FOR THE MUFFLER GROUP ON CERTAIN 385C, 385CL, 385C FS, AND 385CL MH EXCAVATORS
PRODUCT SUPPORT PROGRAM FOR REPLACING THE PLATE FOR THE MUFFLER GROUP ON CERTAIN 385B, 385BL, AND 5090B EXCAVATORS
PRODUCT SUPPORT PROGRAM FOR REPLACING LEAKING PILOT HOSES ON CERTAIN M313C, M313D, M315C, M315D, M316C, M316D, M318C, M318D, M322C, M322D, M325C, M325D, AND M330D WHEELED EXCAVATORS
PRODUCT SUPPORT PROGRAM FOR REPLACING THE SWING MOTOR ON CERTAIN 365CL, 365CL FS, 365CL MH, 365CL OEM, 385B, 385BL, 385B OEM, 5090B, 385C, 385CL, 385C FS, 385CL MH, AND 385C OEM EXCAVATORS
PRODUCT SUPPORT PROGRAM FOR REPLACING OPERATOR CONSOLE SUPPORTS ON CERTAIN MEDIUM AND LARGE HYDRAULIC EXCAVATORS
PRODUCT IMPROVEMENT PROGRAM FOR INSPECTING AND RETURNING CERTAIN REMAN AIR COMPRESSORS
PRODUCT SUPPORT PROGRAM FOR REPLACING HARNESS RETAINING CLIPS ON CERTAIN 303C CR AND 303.5C CR MINI HYDRAULIC EXCAVATORS
PRODUCT SUPPORT PROGRAM FOR REPLACING THE MAIN HYDRAULIC PUMP ON CERTAIN 330D, 330D L, 330D MH, 345C, 345C L, AND 345C MH HYDRAULIC EXCAVATORS IN THE CASE OF FAULTY SERVO PIN ADJUSTMENT
PRODUCT IMPROVEMENT PROGRAM FOR INSPECTING THE LOWER FRAME ON CERTAIN M325C, M325CL, M325D AND M325DL MH EXCAVATORS
PRODUCT SUPPORT PROGRAM FOR REPLACING THE WATER PUMP ON CERTAIN C4.4 AND C6.6 ENGINE INSTALLATIONS
PRODUCT SUPPORT PROGRAM FOR REWORKING THE DOZER CYLINDER HOSES ON CERTAIN 305.5 MINI HYDRAULIC EXCAVATORS
PRODUCT SUPPORT PROGRAM FOR INSTALLING A CHECK VALVE ON CERTAIN 345C AND 385C L EXCAVATORS THAT ARE EQUIPPED WITH THE ULTRA HIGH DEMOLITION (UHD) FRONT PARTS
PRODUCT SUPPORT PROGRAM FOR INSPECTING AND/OR REPLACING THE STICK CYLINDER ROD ON CERTAIN 385B AND 385C HYDRAULIC EXCAVATORS
PRODUCT IMPROVEMENT PROGRAM FOR FLASHING THE MACHINE CONTROL SOFTWARE ON CERTAIN 320D(L), 324D(L), 325D, AND 330D EXCAVATORS
PRODUCT SUPPORT PROGRAM FOR REPLACING FAILED CONTROL GROUP HANDLE (177-7711 OR 177-7712) USED ON CERTAIN 312C, 315C, 318C, 319C, 320C, 321C CR, 322C, 325C, 330C, 330C MH, 330C OEM, 365B SERIES II, 365B SERIES II FS, 385B AND 5090B EXCAVATORS
PRODUCT SUPPORT PROGRAM FOR REPLACING THE HVAC UNIT BLEND DOOR ON CERTAIN MEDIUM WHEEL LOADERS AND FORESTRY MACHINES
PRODUCT SUPPORT PROGRAM FOR REPLACING THE RADIO CONVERTER ON VARIOUS EXCAVATORS
PRODUCT SUPPORT PROGRAM FOR REPLACING THE HYDRAULIC TANK ON CERTAIN 301.6C AND 301.8C MINI HYDRAULIC EXCAVATORS
PRODUCT IMPROVEMENT PROGRAM FOR REWORKING THE FINAL DRIVES ON CERTAIN 307C AND 308C CR MINI HYDRAULIC EXCAVATORS
PRODUCT SUPPORT PROGRAM FOR REPLACING THE STICK ASSEMBLY ON CERTAIN 305.5 MINI HYDRAULIC EXCAVATORS
PRODUCT SUPPORT PROGRAM FOR REPLACING THE STICK ASSEMBLY ON CERTAIN 305.5 MINI HYDRAULIC EXCAVATORS
PRODUCT SUPPORT PROGRAM FOR CHECKING AND REWORKING THE MACHINE INTERFACE MOUNTING FRAMES ON CERTAIN PC203, PC204, PC205, PC206 AND PC210 COLD PLANERS AND SW60 WHEEL SAWS