PRODUCT SUPPORT PROGRAM TO REWORK THE (CYLINDER) HOLES ON CERTAIN 385C FRONT SHOVEL BUCKET BULLDOZER ASSEMBLIES Caterpillar


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PRODUCT SUPPORT PROGRAM TO REWORK THE (CYLINDER) HOLES ON CERTAIN 385C FRONT SHOVEL BUCKET BULLDOZER ASSEMBLIES [REBE3734]
HYDRAULIC SYSTEM
CYLINDER GP
PRODUCT SUPPORT PROGRAM TO REWORK THE (CYLINDER) HOLES ON CERTAIN 385C FRONT SHOVEL BUCKET BULLDOZER ASSEMBLIES
REBE3734-00

29Sep2008


U-500
A-413
D-421
O-460

 
Before/After
  
  

PRODUCT SUPPORT PROGRAM TO REWORK THE (CYLINDER) HOLES ON CERTAIN 385C FRONT SHOVEL BUCKET BULLDOZER ASSEMBLIES

6001 6514 5457
PS42798
NOTE:

This Program must be administered either before or after failure. In either case the decision whether to apply the Program is made by the dealer. When reporting the repair, use "PS42798" as the Part Number and "7755" as the Group Number. If administered before failure, use "56" as the Warranty Claim Description Code and "T" as the SIMS Description code. If administered after failure, use "96" as the Warranty Claim Description Code, and "Z" as the SIMS Description Code.

NOTE:

The information supplied in this service letter may not be valid after the termination date of this program. Do not perform the work outlined in this Service Letter after the termination date without first contacting your AVSpare product analyst.


TERMINATION DATE

30Sep2009

PROBLEM

The holes in the 235-4910 Bulldozer Assemblies where the 121-1523 Cylinder Rod Assembly is positioned is too small. This causes interference between the Cylinder rod and the Bulldozer frame.

AFFECTED PRODUCT

Model Identification Number
385C FS EAM00264-00274

MMA00245-00253

T2F00181-00188

PARTS NEEDED

Qty

Part Number Description
4 3B8489 FITTING (As Required)
4 7X4803 SEAL-PIN (As Required)
4 9X4597 SEAL-PIN (As Required)
2 1211518 CYL GP- BUCKET (As Required)
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 23% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.

ACTION REQUIRED

Increase the size of the clearance holes in the 235-4910 Bulldozer Assembly to avoid interference between the Bulldozer frame and 121-1523 Cylinder Rod Assembly. Refer to Special Instruction REHS4572 "Rework of the Cylinder holes on Front Shovel bucket Bulldozer Assemblies" for rework details.

SERVICE CLAIM ALLOWANCES

Product smu/age whichever comes first
AVSpare
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
0-48 mo 
100.0%
100.0%
0.0%
0.0%
0.0%
0.0%
 NOTE: This is a 12.0-hour job



PARTS DISPOSITION

Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.
 
 
 

Information System:

PRODUCT IMPROVEMENT PROGRAM FOR REPLACING THE STICK CYLINDER ROD ASSEMBLY ON CERTAIN M313C, M315C, AND M316C WHEELED EXCAVATORS
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PRODUCT SUPPORT PROGRAM FOR REPLACING THE REAR AXLE SHAFT ASSEMBLY ON CERTAIN 434E, 442E, AND 444E BACKHOE LOADERS
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PRODUCT SUPPORT PROGRAM FOR REPLACING THE REVERSE FAN MOTOR ON CERTAIN TH220B AND TH330B TELEHANDLERS
PRODUCT IMPROVEMENT PROGRAM FOR REPLACING THE STEERING METERING PUMP ON CERTAIN M318D WHEELED EXCAVATORS EQUIPPED WITH A HYDRAULIC CAB RISER
PRODUCT SUPPORT PROGRAM FOR REWORKING FRONT AXLE PENDULUM MOUNT ON CERTAIN 414E, 416E, 420E, 422E, 428E, 430E, 432E, 434E, AND 442E BACKHOE LOADERS
PRODUCT SUPPORT PROGRAM FOR REWORKING THE AIR CONDITIONER LINES ON CERTAIN 305.5 MINI HYDRAULIC EXCAVATORS
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PRODUCT SUPPORT PROGRAM FOR INSTALLING NEW FUEL INJECTORS ON CERTAIN 330D HYDRAULIC EXCAVATORS
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PRODUCT IMPROVEMENT PROGRAM FOR REWORKING THE ENGINE AIR INLET HEATER ON CERTAIN 320D(L), 321D(L), AND 323D(L) EXCAVATORS
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