PRODUCT IMPROVEMENT PROGRAM FOR INSPECTING BOOM, STICK, AND BUCKET CYLINDERS ON CERTAIN 330D MH, 345C, AND 345D EXCAVATORS Caterpillar


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PRODUCT IMPROVEMENT PROGRAM FOR INSPECTING BOOM, STICK, AND BUCKET CYLINDERS ON CERTAIN 330D MH, 345C, AND 345D EXCAVATORS [REBE4067]
HYDRAULIC SYSTEM
CYLINDER GP
PRODUCT IMPROVEMENT PROGRAM FOR INSPECTING BOOM, STICK, AND BUCKET CYLINDERS ON CERTAIN 330D MH, 345C, AND 345D EXCAVATORS
REBE4067-00

03Jul2008


U-357
A-289
O-327

 
Safety
  
  

PRODUCT IMPROVEMENT PROGRAM FOR INSPECTING BOOM, STICK, AND BUCKET CYLINDERS ON CERTAIN 330D MH, 345C, AND 345D EXCAVATORS

5457 5458 5456
PI10698
NOTE:

This Program must be administered as soon as possible. When reporting the repair, use "PI10698" as the Part Number and "7751" as the Group Number, "56" as the Warranty Claim Description Code and "T" as the SIMS Description Code.
Exception: If the repair is done after failure, use "PI10698" as the Part Number, "7751" as the Group Number, "96" as the Warranty Claim Description Code, and "Z" as the SIMS Description Code.



PROBLEM

An oversized locknut may have been assembled in some cylinders on certain 330D MH, 345C, and 345D Excavators. The oversized locknut can introduce contamination in the hydraulic system resulting in unwanted or unexpected movement that may cause injury or death.

AFFECTED PRODUCT

Model Identification Number
330D  THJ00332-00334
330D MH FCR  LEM00212, 219-225
345C PJW02435-02442

TDG00412
345D L EEH00222-00233, 235-258, 262-265, 267-274, 277-279, 282, 285-286, 288-289, 293

RAJ00234-00245, 248-252

YEE00242-00249

PARTS NEEDED

Qty

Part Number Description
1 SEHS7332 Do Not Operate Tag
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 40% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.

ACTION REQUIRED

Inspect affected cylinders to determine build date. The date, in format MMDDYY, is stamped near the head end of the cylinder. If the date code is greater than 042008, STOP USING THE MACHINE and attach a SEHS7332 "DO NOT OPERATE" tag to the joystick. This tag is to instruct and remind machine operators and maintenance personnel not to operate the machine.

The SEHS7332 "Do Not Operate" Warning Tag can be ordered through AVSpare Media Logistics by calling 1-800-566-7782.

This is an interim corrective action until a permanent corrective action is implemented. AVSpare is currently working on a solution to this issue. Until the permanent repair procedure is developed, do not operate machine.

OWNER NOTIFIAVSION

U.S. and Canadian owners will receive the attached Owner Notification.

SERVICE CLAIM ALLOWANCES

AVSpare
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
100%
100%
0%
0%
0%
0%
 NOTE: This is a 1.0-hour job


PARTS DISPOSITION

Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.
 
 
MAKE EVERY EFFORT TO COMPLETE THIS PROGRAM AS SOON AS POSSIBLE.
 
 
 
COPY OF OWNER NOTIFIAVSION FOR U.S. AND CANADIAN OWNERS

XYZ Corporation
3240 Arrow Drive
Anywhere, YZ 99999

SAFETY - PRODUCT IMPROVEMENT PROGRAM FOR INSPECTING BOOM, STICK, AND BUCKET CYLINDERS

MODELS INVOLVED - 330D MH, 345C, AND 345D EXCAVATORS


Dear AVSpare Product Owner:


The boom, stick, and bucket cylinders need to be inspected on the products listed below. The existing cylinders can introduce contamination to the hydraulic system. This contamination can cause unexpected movement that may result in personal injury or death. You will not be charged for the service performed.

Contact your local AVSpare dealer immediately to schedule this service. The dealer will advise you of the time required to complete this service.

Please refer the dealer to their Service Letter dated 03Jul2008 when scheduling this service.

We regret the inconvenience this may cause you, but urge you to have this service performed for your added safety and satisfaction.



AVSpare Inc.

Identification #(s)



Attached to 03Jul2008 Service Letter

Information System:

PRODUCT IMPROVEMENT PROGRAM FOR REPLACING THE BOLTS FOR THE MAIN PUMP SUCTION PIPE ON CERTAIN 319D EXCAVATORS
PRODUCT SUPPORT PROGRAM FOR REPLACING THE TRACK CARRIER ROLLERS ON CERTAIN 305.5 MINI HYDRAULIC EXCAVATORS
PRODUCT SUPPORT PROGRAM FOR REPLACING THE PUMP SHAFT SEAL ON CERTAIN 305.5 MINI HYDRAULIC EXCAVATORS
PRODUCT SUPPORT PROGRAM FOR REPAIRING THE REACH BOOM, IF CRACKED, ON CERTAIN 345B SERIES II AND 345C EXCAVATORS
PRODUCT SUPPORT PROGRAM FOR REPLACING THE REAR IMPLEMENT LIFT SOLENOID ON CERTAIN 414E INDUSTRIAL LOADERS
PRODUCT SUPPORT PROGRAM FOR INSPECTING AND/OR REPLACING SWIVEL BOOT ON CERTAIN 365C L, 365C L MH, 365C L FS AND 365C OEM HYDRAULIC EXCAVATORS
PRODUCT SUPPORT PROGRAM FOR REPLACING THE HYDRAULIC TANK ON CERTAIN 330D AND 330DL EXCAVATORS
PRODUCT SUPPORT PROGRAM FOR REPLACING THE ENGINE OIL FILTER HOSES ON CERTAIN 305.5 MINI HYDRAULIC EXCAVATORS
PRODUCT SUPPORT PROGRAM FOR REPLACING THE AIR COOLING PIPE ASSEMBLY ON CERTAIN 330D, 330DL, 330D OEM AND 330D LN OEM EXCAVATORS
PRODUCT IMPROVEMENT PROGRAM FOR REPLACING THE PUMP CONTROL VALVE ON CERTAIN 303C CR, 303.5C CR, 304C CR, AND 305C CR MINI HYDRAULIC EXCAVATORS
PRODUCT IMPROVEMENT PROGRAM TO CEASE OPERATION OF THE COUNTERWEIGHT REMOVAL SYSTEM ON CERTAIN 345B, 345B II AND 345C EXCAVATORS
PRODUCT SUPPORT PROGRAM FOR REPLACING THE FRONT TRACK IDLER ON CERTAIN 305.5 MINI HYDRAULIC EXCAVATORS
PRODUCT SUPPORT PROGRAM TO REPLACE THE MEDIUM PRESSURE RELIEF VALVE ON CERTAIN M313D, M315D, M316D, M318D, M318D MH, M322D AND M322D MH WHEELED EXCAVATORS
PRODUCT IMPROVEMENT PROGRAM FOR INSPECTION AND REWORK OF THE REMANUFACTURED IMPLEMENT PUMP ON CERTAIN D5H, D6H, D6M, D9R, D8N, D8R TRACK-TYPE TRACTORS, 24H MOTOR GRADERS, 5130B MINING EXCAVATORS, 854G WHEEL DOZERS, AND 992G WHEEL LOADERS
PRODUCT IMPROVEMENT PROGRAM FOR INSPECTING THE STARTER CABLE ROUTING ON CERTAIN 345C AND 345CL EXCAVATORS
PRODUCT IMPROVEMENT PROGRAM FOR FLASHING NEW MONITOR SOFTWARE ON CERTAIN M313D, M315D, M316D, M318D, M318D MH, M322D, AND M322D MH WHEELED EXCAVATORS
PRODUCT SUPPORT PROGRAM FOR REWORKING THE 209-6862 SWING FRAME ASSEMBLY ON CERTAIN 428E, 432E, AND 434E BACKHOE LOADERS
PRODUCT IMPROVEMENT PROGRAM FOR INSPECTING AND REPLACING, IF NEEDED, THE BOOM AND BUCKET CYLINDERS ON CERTAIN 330D, 330D MH, 345C AND 345D EXCAVATORS
PRODUCT SUPPORT PROGRAM FOR REMOVING CERTAIN 289-0008 PULLER STUDS FROM DEALER AND CUSTOMER INVENTORY AND SERVICE FACILITIES
PRODUCT SUPPORT PROGRAM FOR REPLACING THE STICK ON CERTAIN 320C, 320C L, 330C, AND 330C L HYDRAULIC EXCAVATORS
PRODUCT SUPPORT PROGRAM FOR INSTALLING THE FLASH FILE ON CERTAIN M313D AND M315D WHEELED EXCAVATORS
PRODUCT SUPPORT PROGRAM FOR REPLACING THE AIR CONDITIONER (A/C) COMPRESSOR COVER ASSEMBLY ON CERTAIN M313C, M313D, M322C, AND M322D WHEELED EXCAVATORS
PRODUCT SUPPORT PROGRAM FOR REPLACING THE 242-6916 GASKET OF THE MAIN HYDRAULIC PUMP ON CERTAIN 330D, 330D L, 330D LN OEM, 330D MH, 330D MH FCR, 330D MH HCR, 330D OEM, 345C, 345C L, 345C MH FCR, 345C MH HCR, AND 345C OEM EXCAVATORS
PRODUCT SUPPORT PROGRAM FOR REPLACING THE GENERAL PURPOSE BUCKET ON CERTAIN 450E BACKHOE LOADERS