PRODUCT SUPPORT PROGRAM FOR REPLACING THE AIR CONDITIONER (A/C) COMPRESSOR COVER ASSEMBLY ON CERTAIN M313C, M313D, M322C, AND M322D WHEELED EXCAVATORS Caterpillar


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PRODUCT SUPPORT PROGRAM FOR REPLACING THE AIR CONDITIONER (A/C) COMPRESSOR COVER ASSEMBLY ON CERTAIN M313C, M313D, M322C, AND M322D WHEELED EXCAVATORS [REBE4201]
OPERATOR STATION
AIR CONDITIONER GP
PRODUCT SUPPORT PROGRAM FOR REPLACING THE AIR CONDITIONER (A/C) COMPRESSOR COVER ASSEMBLY ON CERTAIN M313C, M313D, M322C, AND M322D WHEELED EXCAVATORS
REBE4201-00

07Oct2008


U-510
A-422
D-429
O-469

 
After Failure Only
  
 Parts stock action needed 

PRODUCT SUPPORT PROGRAM FOR REPLACING THE AIR CONDITIONER (A/C) COMPRESSOR COVER ASSEMBLY ON CERTAIN M313C, M313D, M322C, AND M322D WHEELED EXCAVATORS

7174 1802
PS51563
NOTE:

This Program can only be administered after a failure occurs. The decision whether to apply the Program is made by the dealer. When reporting the repair, use "PS51563" as the Part Number and "7755" as the Group Number. Use "96" as the Warranty Claim Description Code and use "Z" as the SIMS Description Code.

NOTE:

Although this Program is to be administered as described above on the Affected Product, parts should be removed from parts stock as soon as possible.

NOTE:

The information supplied in this service letter may not be valid after the termination date of this program. Do not perform the work outlined in this Service Letter after the termination date without first contacting your AVSpare product analyst.


TERMINATION DATE

31Oct2010

PROBLEM

The existing 169-5680 Cover Assembly can break on certain M313C, M313D, M322C, and M322D Wheeled Excavators. An improved 333-9780 Cover Assembly has been released as a replacement.

AFFECTED PRODUCT

Model Identification Number
*******Group  1*******
M313D  W3H00132-00646, 649-650, 652, 657
M315D  W5M00137-00338, 340-608
M316D  W6A00291-00563, 567-963
M316D (OEM)  KMA00105-00106
M318D W8P00205-00633, 635-1034

W8R00161-00291
M322D  W2S00113-00404
M322D MH  W2T00201-00379
M322D OEM  J4M00101-00102
*******Group  2*******
M313C BDR00088-00789, 2001-2223

H2A00256-00447, 449-706
M315C BDM00312-00862, 2001-2227

H2B00189-00552
M316C BDX00090-00996, 2001-2322

H2C00197-00673
M318C BCZ00211-01114, 2001-2246

BEB00197-00290, 2001-2067

H2D00258-00794

H2F00128-00254
M322C BDK00122-00476, 2001-2096

H2E00247-00447
M322C MH BDY00234-00404, 2001-2082

H2G00247-00423

PARTS NEEDED

Qty

Part Number Description
*******Group 1*******
1 3339780 COVER AS
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 14% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.
*******Group 2*******
1 3339780 COVER AS
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 14% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.

ACTION REQUIRED

****Parts Stock ****

Remove all 169-5680 Cover Assemblies from dealer parts stock.

 
 
****Affected Product****
Replace the broken 169-5680 Cover Assembly with a 333-9780 Cover Assembly.

SERVICE CLAIM ALLOWANCES

****Parts Stock****

Submit one claim for all parts removed from dealer parts stock.

 
 
****Affected Product****
Product smu/age whichever comes first
AVSpare
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
*******Group 1*******
0-4000 hrs,
0-24 mo 
100.0%
100.0%
0.0%
0.0%
0.0%
0.0%
4001-8000 hrs,
25-48 mo 
33.3%
50.0%
0.0%
0.0%
50.0%
50.0%
 NOTE: This is a 1.0-hour job for Group 1
NOTE: If there has been a previous repair in which the customer participated, part age/hours will apply. Retain a copy of the previous repair invoice in the dealer's records for audit purposes, and specify repair date and machine hours in the "Additional Comments" section of the warranty claim.

Product smu/age whichever comes first
AVSpare
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
*******Group 2*******
0-4000 hrs,
0-24 mo 
100.0%
100.0%
0.0%
0.0%
0.0%
0.0%
4001-8000 hrs,
25-48 mo 
33.0%
50.0%
0.0%
0.0%
50.0%
50.0%
 NOTE: This is a 1.0-hour job for Group 2
NOTE: If there has been a previous repair in which the customer participated, part age/hours will apply. Retain a copy of the previous repair invoice in the dealer's records for audit purposes, and specify repair date and machine hours in the "Additional Comments" section of the warranty claim.



PARTS DISPOSITION

****Parts Stock****
Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.

****Affected Product****
Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.

Information System:

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PRODUCT SUPPORT PROGRAM FOR REMOVING CERTAIN 289-0008 PULLER STUDS FROM DEALER AND CUSTOMER INVENTORY AND SERVICE FACILITIES
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PRODUCT SUPPORT PROGRAM TO REPLACE THE MEDIUM PRESSURE RELIEF VALVE ON CERTAIN M313D, M315D, M316D, M318D, M318D MH, M322D AND M322D MH WHEELED EXCAVATORS
PRODUCT IMPROVEMENT PROGRAM FOR INSPECTING BOOM, STICK, AND BUCKET CYLINDERS ON CERTAIN 330D MH, 345C, AND 345D EXCAVATORS
PRODUCT IMPROVEMENT PROGRAM FOR REPLACING THE BOLTS FOR THE MAIN PUMP SUCTION PIPE ON CERTAIN 319D EXCAVATORS
PRODUCT SUPPORT PROGRAM FOR REPLACING THE TRACK CARRIER ROLLERS ON CERTAIN 305.5 MINI HYDRAULIC EXCAVATORS
PRODUCT SUPPORT PROGRAM FOR REPLACING THE 242-6916 GASKET OF THE MAIN HYDRAULIC PUMP ON CERTAIN 330D, 330D L, 330D LN OEM, 330D MH, 330D MH FCR, 330D MH HCR, 330D OEM, 345C, 345C L, 345C MH FCR, 345C MH HCR, AND 345C OEM EXCAVATORS
PRODUCT SUPPORT PROGRAM FOR REPLACING THE GENERAL PURPOSE BUCKET ON CERTAIN 450E BACKHOE LOADERS
PRODUCT IMPROVEMENT PROGRAM FOR REMOVING CERTAIN 9U7763 PULLER STUDS FROM DEALER AND CUSTOMER INVENTORY AND SERVICE FACILITIES
PRODUCT SUPPORT PROGRAM FOR REPLACING THE FUEL INJECTION NOZZLES AND INSTALLING AN ADDITIONAL FUEL FILTER ON CERTAIN 320D EXCAVATORS
PRODUCT SUPPORT PROGRAM FOR REPLACING THE UPPER SWING FRAME PIN ON CERTAIN 420E AND 430E BACKHOE LOADERS
PRODUCT SUPPORT PROGRAM FOR REPAIRING THE REACH BOOM, IF CRACKED, ON CERTAIN 330C AND 330D EXCAVATORS
PRODUCT IMPROVEMENT PROGRAM TO CEASE OPERATION OF CERTAIN 324D, 325D, 330D, AND 345D EXCAVATORS
PRODUCT IMPROVEMENT PROGRAM FOR REPLACING THE ENGINE ON CERTAIN 311D, 312D, AND 315D EXCAVATORS
PRODUCT SUPPORT PROGRAM FOR REWORKING THE 200-1058 FORE BOOM EARS ON CERTAIN HYDRAULIC EXCAVATORS EQUIPPED WITH HYDRAULIC ADJUSTABLE BOOMS
PRODUCT SUPPORT PROGRAM FOR REPLACING AND IMPROVING THE AUTOMATIC ENGINE SPEED CONTROL SWITCH CIRCUIT ON CERTAIN M313C, M315C, M316C, M318C, M322C, AND M322C MH WHEELED EXCAVATORS
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PRODUCT SUPPORT PROGRAM FOR REPLACING BOOM CYLINDER HOSE ASSEMBLIES ON CERTAIN 305.5 MINI HYDRAULIC EXCAVATORS