PRODUCT IMPROVEMENT PROGRAM FOR INSTALLING NEW ENGINE ECM SOFTWARE ON CERTAIN OEM MOBILE HYDRAULIC POWER UNITS AND POWER MODULES EQUIPPED WITH C7 187KW ENGINE RATING SOFTWARE Caterpillar


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PRODUCT IMPROVEMENT PROGRAM FOR INSTALLING NEW ENGINE ECM SOFTWARE ON CERTAIN OEM MOBILE HYDRAULIC POWER UNITS AND POWER MODULES EQUIPPED WITH C7 187KW ENGINE RATING SOFTWARE [REBE1272]
ELECTRICAL AND STARTING SYSTEM
ELECTRONICS GP-ENGINE
PRODUCT IMPROVEMENT PROGRAM FOR INSTALLING NEW ENGINE ECM SOFTWARE ON CERTAIN OEM MOBILE HYDRAULIC POWER UNITS AND POWER MODULES EQUIPPED WITH C7 187KW ENGINE RATING SOFTWARE
REBE1272-01

06Dec2006
(Revised 04May2007)


D-142
O-747

 
Priority
  
  

PRODUCT IMPROVEMENT PROGRAM FOR INSTALLING NEW ENGINE ECM SOFTWARE ON CERTAIN OEM MOBILE HYDRAULIC POWER UNITS AND POWER MODULES EQUIPPED WITH C7 187KW ENGINE RATING SOFTWARE

7620 1902 7610 1000
PI31197
NOTE:

This Program must be administered as soon as possible. When reporting the repair, use "PI31197" as the Part Number and "7751" as the Group Number, "56" as the Warranty Claim Description Code and "T" as the SIMS Description code. Exception: If the repair is done after failure, use "PI31197" as the Part Number, "7751" as the Group Number, "96" as the Warranty Claim Description Code, and "Z" as the SIMS Description Code.

NOTE:

The information supplied in this service letter may not be valid after the termination date of this program. Do not perform the work outlined in this Service Letter after the termination date without first contacting your AVSpare product analyst.

 
NOTE:

This Revised Service Letter replaces the December 6, 2006 Service Letter. Changes have been made to Affected Product to add C3N125, 128, 129, 150 and F7N100.


COMPLETION DATE

TERMINATION DATE

30Jun2007 31Dec2007

PROBLEM

New engine software needs to be installed on affected engines to resolve a cold starting problem. This problem is most likely to occur at temperatures below 40F.

AFFECTED PRODUCT

Model Identification Number
325D (OEM)  C3N00118-00120, 122-123, 125-134, 136, 138-142, 144-146, 148, 150
PM OEM  F7N00100-00108

PARTS NEEDED

Qty

Part Number Description
1 2921918 SOFTWARE GP-ELEK

ACTION REQUIRED

Reflash affected units with engine software part number 292-1918. This software is available for download on SISWEB and will resolve the cold start problem. No factory passwords will be required for this re-flash.

OWNER NOTIFIAVSION

U.S. and Canadian owners will receive the attached Owner Notification.

SERVICE CLAIM ALLOWANCES

AVSpare
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
100%
100%
0%
0%
0%
0%

 NOTE: This is a 1.0-hour job


PARTS DISPOSITION

Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.
 
 
MAKE EVERY EFFORT TO COMPLETE THIS PROGRAM AS SOON AS POSSIBLE.
 
 
 
COPY OF OWNER NOTIFIAVSION FOR U.S. AND CANADIAN OWNERS

XYZ Corporation
3240 Arrow Drive
Anywhere, YZ 99999

PRIORITY - PRODUCT IMPROVEMENT PROGRAM FOR INSTALLING NEW ENGINE ECM SOFTWARE

MODELS INVOLVED - CERTAIN OEM MOBILE HYDRAULIC POWER UNITS AND POWER MODULES EQUIPPED WITH C7 187KW ENGINE RATING SOFTWARE

Dear AVSpare Product Owner:

New engine software needs to be installed on the products listed below. You will not be charged for the service performed.

Contact your local AVSpare dealer immediately to schedule this service. The dealer will advise you of the time required to complete this service.

Please refer the dealer to their Service Letter dated 06Dec2006 when scheduling this service.

We regret the inconvenience this may cause you, but urge you to have this service performed as soon as possible to prevent unscheduled downtime.



AVSpare Inc.

Identification #(s)



Attached to 06Dec2006 Service Letter

Information System:

Product Improvement Program For Reworking The Lower Frame Top Ring On Certain M325C And M325D Material Handlers
PRODUCT SUPPORT PROGRAM FOR REPAIRING CAB WINDOW VENT LATCHES ON CERTAIN 422E, 428E, 432E, 434E, 442E AND 444E BACKHOE LOADERS
Product Support Program for Replacing the Relief Valve in the Boom and Stick Control Valves on E-Series Backhoe Loaders
PRODUCT IMPROVEMENT PROGRAM TO REPLACE THE LOADER SERVICE BRACES ON CERTAIN 434E AND 444E BACKHOE LOADERS
Product Improvement Program for Installing a Secondary Latch on the Side Cover on Certain 302.5C Mini Hydraulic Excavators
PRODUCT SUPPORT PROGRAM FOR ADDING 1U-9891 HYDRAULIC FRICTION MODIFIER TO THE HYDRAULIC SYSTEM ON CERTAIN 416E BACKHOE LOADERS
PRODUCT SUPPORT PROGRAM FOR ADJUSTING THE BACKHOE CONTROL MOUNTING ON CERTAIN 432E, 434E, 442E AND 444E BACKHOE LOADERS
PRODUCT IMPROVEMENT PROGRAM FOR REPLACING THE 247-9035 HOSE ASSEMBLY ON CERTAIN 320D AND 323D EXCAVATORS
PRODUCT IMPROVEMENT PROGRAM FOR REPAIRING THE STANDARD STICK ON CERTAIN 432E AND 434E BACKHOE LOADERS
PRODUCT SUPPORT PROGRAM FOR REPLACING THE 234-9470 TIMER RELAY ON CERTAIN 315C, 322C, 325C, 330C AND M325C EXCAVATORS
PRODUCT IMPROVEMENT PROGRAM FOR REPAIRING THE STANDARD STICK ON CERTAIN 422E AND 428E BACKHOE LOADERS
PRODUCT IMPROVEMENT PROGRAM FOR REPLACING THE CONTROL FILMS ON THE RIGHT-SIDE CAB WINDOW ON CERTAIN 365C AND 385C MATERIAL HANDLING EXCAVATORS
Product Improvement Program For Installing The Film-FOPS On Certain 320C Forestry Machines
Product Support Program For Replacing The Filters In The 276-4765 Filter Group On Certain 324D FM and 325D FM Excavators
PRODUCT SUPPORT PROGRAM TO REWORK THE E-STICK ON CERTAIN 442E AND 444E BACKHOE LOADERS
PRODUCT SUPPORT PROGRAM TO REPLACE THE CE PLATE ON CERTAIN 422E, 428E, 432E, 434E, 442E AND 444E BACKHOE LOADERS
PRODUCT SUPPORT PROGRAM FOR INSPECTING AND REPLACING THE MULTI-PURPOSE LOADER CONTROL LEVER BOOT ON CERTAIN 416E, 420E, AND 430E BACKHOE LOADERS
PRODUCT SUPPORT PROGRAM FOR REWORKING THE 286-6528 AND 269-9928 MAIN PUMP SNUBBER LINES ON CERTAIN 330D EXCAVATORS
PRODUCT SUPPORT PROGRAM FOR ADDING CAB GUARD BOSSES ON CERTAIN 320D, 324D, 325D, AND 330D EXCAVATORS
PRODUCT SUPPORT PROGRAM FOR REPLACEMENT OF GET PINS, ADAPTERS, AND TIPS ON CERTAIN 303CCR, 303.5CCR, 304CCR, 305CCR MINI-HYDRAULIC EXCAVATORS
PRODUCT SUPPORT PROGRAM FOR REPLACEMENT OF GET PINS, ADAPTERS, AND TIPS ON CERTAIN 303CCR, 303.5CCR, 304CCR, 305CCR MINI-HYDRAULIC EXCAVATORS
Product Improvement Program for reworking the 1U8763 Lifting Bracket Assembly.
PRODUCT SUPPORT PROGRAM TO REPLACE THE MUFFLER ON CERTAIN 416D AND 424D BACKHOE LOADERS
PRODUCT SUPPORT PROGRAM TO REPLACE TUBES ON CERTAIN M300C-SERIES WHEELED EXCAVATORS