PSP FOR STICK CYLINDERS ON CERTAIN 205B, 206B, 211B, AND 212B EXCAVATORS - COSA LETTER NO. 1 - PS0742 - MAILED COSA - REV ISED 07/94 Caterpillar


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PSP FOR STICK CYLINDERS ON CERTAIN 205B, 206B, 211B, AND 212B EXCAVATORS - COSA LETTER NO. 1 - PS0742 - MAILED COSA - REV ISED 07/94 [HEBE1419]
AVSpare: Confidential Yellow

PSP FOR STICK CYLINDERS ON CERTAIN 205B, 206B, 211B, AND 212B EXCAVATORS - COSA LETTER NO. 1 - PS0742 - MAILED COSA - REV ISED 07/94

NOTE:   The information supplied in this service letter may not be valid after the termination date of this program.   Do not perform the work outlined in this Service Letter after the termination date without first contacting your AVSpare product analyst.




HEBE1419-01
MARCH 15, 1994
(Revised JULY 1994)
COSA LETTER No. 1
PRODUCT SUPPORT PROGRAM FOR STICK CYLINDERS ON CERTAIN 205B,
206B, 211B AND 212B EXCAVATORS
5458   PS0742
NOTE: This Program can only be administered after a
failure occurs. The decision whether to apply the
Program is made by the dealer. When reporting the
repair, use "PS0742" as the Part Number, "7755" as
the Group Number, and "96" as the Warranty Claim
Description Code.

Termination Date

March 31, 1995

Problem

The stick cylinder may leak thus indicating that the rod has
developed longitudinal scratches caused by interference with the
cylinder head.

Affected Product

Model Identification Number
205B 5ZF00025 - 00096
206B 9BF00031 - 00739
211B 6XG00029 - 00197
212B 3PJ00023 - 00805

Parts Needed

***** for 205B/206B *****
1 - 8U5574 Cylinder Rod
1 - 8U9103 Cylinder Head
1 - 8U9106 Repair Kit
***** for 211B/212B *****
1 - 8U5590 Cylinder Rod
1 - 8U9111 Cylinder Head
1 - 8U9114 Repair Kit

Action Required

When replacing the 8U5574 or 8U5590 Cylinder Rod, install the
modified cylinder head with the new repair kit. Please refer to
Service Manual SENR4346.

Service Claim Allowances

NOTE: Contrary to normal AVSpare practices SALVAGE
COSTS are NOT accepted.
We emphasize that only referenced problem warrants
a replacement of the ROD under PS0742.
Product AVSpare Dealer Suggested Customer Suggested
smu/age Parts Labor Hrs Parts Labor Hrs Parts Labor Hrs
whichever (D/N) (Cost)  (C/L) (Sell)
comes
first
0-3000 100% 3 0 0 0 0
0-24.0 mo
3001-4500 33.3% 0 0 0 50% 3
24.1-36.0 mo

Parts Disposition

*** COSA Dealers in Europe ***
Return the replaced rod for verification to:
EDER MASCHINENFABRIK GmbH
Fabrikstrasse 2
D-84048 MAINBURG
GERMANY
*** All Other COSA Dealers ***
Handle the parts in accordance with your Warranty Bulletin on
warranty parts handling.

Information System:

PSP FOR REINFORCING STICKS ON CERTAIN 206B AND 211B/212B EXCAVATORS - COSA LETTER NO. 8 - PS8090 - MAILED COSA
PSP FOR REPLACING THE SWING DRIVE SHAFT ON CERTAIN 205B, 206B, 211B, 212B EXCAVATORS - COSA LETTER NO. 7 - PS6086 - MAILED COS A
PSP TO REPLACE CARRIER PLANET AND WASHERS ON THE FINAL DRIVE OF CERTAIN 320, 320 L, 320 N, 325, 325 L, 325 LN, 325 N EXC AVATORS - COSA LETTER NO. 5 - PS8013 - MAILED COSA
Additional Relays Need To Be Installed On Certain 206B And 212B Excavators
PARTS STOCK ACTION NEEDED - PSP TO REPLACE CARRIER PLANET AND WASHERS ON CERTAIN 320, 325 EXCAVATOR SWING DRIVES - COSA LET TER NO. 3 - MAILED COSA
PSP FOR 215D/219D EXCAVATOR ADJUSTABLE BOOMS - COSA LETTER NO. 2 - MAILED COSA
PSP FOR 231D HYDRAULIC NOISE AND AERATION - COSA LETTER NO. 1 - MAILED COSA
PSP FOR REPLACING THE HYDRAULIC PUMP ASSEMBLIES ON CERTAIN E70B EXCAVATORS (GRENOBLE PRODUCTION) - COSA LETTER NO. 6 - MAI LED COSA
PSP FOR REPLACING THE MAIN HYDRAULIC PUMP ON CERTAIN 213B, 214B EXCAVATORS - COSA LETTER NO. 5 - PS0636 - MAILED COSA
New Diodes Need To Be Installed On Certain 206B And 212B Excavators
PSP TO REPAIR HYDRAULIC TANK ON B-SERIES EXCAVATORS - COSA LETTER NO. 9 - PS0583 - MAILED COSA
PSP FOR REPLACING HYDRAULIC (FAN) MOTOR ON B-SERIES EXCAVATORS - COSA LETTER NO. 8 - PS0569 - MAILED COSA
PSP FOR REPAIRING EURO-CAB ON CERTAIN 320, 325, AND 330 EXCAVATORS - COSA LETTER NO. 2 - PS8155 - MAILED COSA
PSP FOR REPLACING THE CLAMSHELL ACTUATING VALVE ON CERTAIN 320 AND 325 EXCAVATORS - COSA LETTER NO. 3 - PS0768 - MAILED COSA
PSP FOR REPLACING THE REFUELING PUMP ON CERTAIN 300 FAMILY EXCAVATORS - COSA LETTER NO. 6 - PS0802 - MAILED COSA
PRIORITY - NOTICEABLE DRIFT OF THE REAR STEERING WHEN USED IN TWO WHEEL STEER MODE ON CERTAIN 438B TAWS BACKHOE LOADERS - COS A LETTER NO. 1 - PI3742 - MAILED COSA
AFTER FAILURE ONLY - PSP FOR REPLACING THE TRACK ADJUSTER GROUP ON CERTAIN 320 EXCAVATORS - COSA LETTER NO. 2 - PS0815 - MAI LED COSA
215 EXCAVATOR Safety
215 EXCAVATOR Maintenance Recommendations
215 EXCAVATOR Fuels-Coolant-Lubricants
215 EXCAVATOR When Required
215 EXCAVATOR Every 10 Service Hours or Daily
215 EXCAVATOR Every 250 Service Hours or Monthly
215 EXCAVATOR Every 500 Service Hours or 3 Months