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November 2004 |
NEW HYBRID TRACK FOR TRACTORS, & LOADERS 8.50? (215.9mm) PITCH - 7/8? BOLTS
The new Hybrid track is available for the following specific machine models:
Track Type Loaders |
973C, 973 |
Elevated Sprocket Machines |
D7H |
The new Hybrid link assembly is a consolidation of the best features of (2) current production Sealed & Lubricated Track link assemblies. These are the 973 Hystat (EWL SALT) and D7H Elevated (SALT). Also, a sealed version is available for the 973. The new features of this track will help lower machine Owning & Operating (O & O) costs. When used in combination with tough steel sprocket segments, machine O & O costs will be further lowered.
Benefits of the new Hybrid track will be different, based on the machine model involved. The following is a list of Hybrid track features and benefits, per specific machine model.
Features/Benefits
Hystat Loaders: 973C, 973
Features |
Benefits |
? More structural material in the link pin boss and bushing strap areas |
? Improvement in pin and bushing retention |
? Improved track link rail geometry |
? Greater resistance to link spalling |
? Larger diameter bushing with 15% more wear material |
? Improved bushing wear life, and wear balance with link |
? Improved track pin heat treat |
? Increased pin strength |
? Thicker, stronger thrust ring |
? Reducing cracking in impact conditions |
? New track seal and joint oil |
? Improved sealing with longer joint life |
Elevated Sprocket Tractor: D7H
Features |
Benefits |
? New taller link with 20% more wear material |
? Longer link/roller system wear life |
? Improved track link rail geometry |
? Greater resistance to link spalling |
? Larger 7/8? shoe mounting bolt |
? Increased track shoe retention |
? New track seal and joint oil |
? Improved sealing with longer joint life |
Adaptability/Serviceability
Hystat Loaders: 973C, 973
? The new Hybrid track is factory standard on 973C Tier II Hystat track loaders (reference IRM UC04 ? 21), and is adaptable to former 973?s.
? The new link assembly maintains the same inner and outer link spreads, and fits onto current 973 track rollers, idlers, and carrier rollers. The track pin length is the same, so the new link assembly is interchangeable within existing 973 end and full-length track guiding guards.
? The new track bushing has a larger outside diameter, which requires use with the new geometry, tough steel segment. Segment mounting hardware is the same.
? The shoe bolt pattern and mounting hardware are the same. So, current shoes and hardware are interchangeable.
? Due to the Hybrid consolidated improvements, individual piece parts within the link assembly are not interchangeable.
Elevated Sprocket Tractor: D7H
? The new Hybrid track is adaptable to D7H tractors.
? The new link assembly maintains the same inner and outer link spreads, and fits onto current D7H track rollers, idlers, and carrier rollers. The track pin length is the same, so the new link assembly is interchangeable within existing D7H end, center, and full length track guiding guards.
? The new track bushing has the same outside diameter, so current D7H sprocket segments and mounting hardware are the same.
? The new shoe bolt pattern has changed to the 973, which is different than the D7H. Mounting hardware has increased from 3/4? to 7/8?. So, current shoes and mounting hardware are not interchangeable with the new link assembly. The new Hybrid link assembly is priced lower than the former D7H SALT link assembly. This difference will provide the new (required) shoes at approximately half price. The increased Hybrid track wear life and improved track joint sealing, further contribute to the value of the retrofit.
? The new shoes use the same shoe section, so performance and life will be the same. See Attachment I for list of new shoes for the D7H.
? Due to the Hybrid consolidated improvements, individual piece parts within the link assembly are not interchangeable.
Part Number Information
973C, 973 D7H S&L Link Assemblies
Model |
No. Sections |
Former Part Number |
New Part Number |
973C, 973 |
40 |
6Y-2592 * |
236-8177 |
D7H STD |
40 |
6Y-1141 |
236-8177 ** |
D7H XR |
41 |
6Y-1138 |
239-6875 ** |
D7H LGP |
43 |
6Y-1139 |
239-6876 ** |
* Serviced replaced by (1) 236-8177 link assembly and (5) 197-9679 sprocket segments.
** Requires ordering new shoes, see Attachment I and refer to 973 shoe table (7/8 bolts) page 434 in the 4th edition of the U/C PSK.
973C, 973 MTO Track Group
Description |
No. Sections |
Former Part Number |
New Part Number |
Link Assembly Used 236-8177 |
|||
Double Grouser Shoe 17.7? (500mm) |
40 |
8E-5177 |
236-8178 |
973C, 973 Sealed Link Assemblies
Model |
No. Sections |
Former Part Number |
New Part Number |
973C, 973 |
40 |
6Y-5905 * |
246-5809 |
* Serviced replaced by (1) 246-5809 link assembly and (5) 197-9679 sprocket segments.
Custom Track Service (CTS)
Hystat Loaders: 973C, 973
? The new Hybrid link has the same allowable wear material as the former 973 EWL link. The new link is slightly taller and the bushing bore slightly larger, see Attachment II for new link wear chart.
? The new larger bushing and tough steel segment will increase the wear life of both components. The bushing to sprocket and bushing to link wear balance will also improve. Also, early hour cosmetic ?tip wear? of the sprocket will be reduced with the new profile segment (Reference IRM UC04-21). See Attachment II for new bushing wear chart.
? Current 973 CTS wear charts are used for all other undercarriage components (shoes, rollers, idlers, carrier rollers).
Elevated Sprocket Tractor: D7H
? The new Hybrid track has a taller link, providing approximately 20% more wear life over the D7H SALT link. See Attachment II for new link wear chart.
? The new bushing is the same outer diameter, but due to different depth gage wear measurements new wear chart is needed. See Attachment II for new wear chart.
? The allowable wear material for the Hybrid link is about the same as the D7H/R Heavy Duty and RBT track link. So, current D7H rollers, idlers, and carrier rollers will also have approx. 20% more wear life when matched with the new, taller Hybrid link. The ?Heavy Duty & RBT track? CTS wear charts for the track roller, carrier roller, and idler should be used to allow this extra wear life. These charts are in the D7H section of the 15th Edition Custom Track Service Handbook (PEKP9400) or software program CTS version 5.5.
EAMathewson
Undercarriage Marketing Division
Parts and Service Marketing
CV4111 ? Tel (309) 675-7850
Attachment I
973C, 973 Sealed and Lubricated Track
Hybrid Split Master Links
|
Former Part Number |
New Part Number |
Link Assemblies |
|
|
Link Assembly (40 Section) |
6Y-2592 * |
236-8177 |
Components |
|
|
RH Master Link-Pin End |
9W-9059 |
255-4791 |
LH Master Link-Pin End |
9W-9060 |
255-4792 |
RH Master Link-Bushing End |
9W-9061 |
255-4793 |
LH Master Link-Bushing End |
9W-9062 |
255-4794 |
RH Track Link |
6Y-2593 |
255-4789 |
LH Track Link |
6Y-2594 |
255-4790 |
Track Pin |
3P-0622 |
199-2794 |
Track Bushing |
8E-5258 |
237-3790 |
Seal Assembly (Rigid) |
9W-6298 |
251-1659 |
Thrust Ring |
3P-0623 |
152-8073 |
Stopper |
7G-4332 |
7G-4332 |
Plug |
6Y-0473 |
6Y-0473 |
Track Hardware |
|
|
Track Bolt ? 7/8" |
7H-3599 |
7H-3599 |
Track Nut ? 7/8? |
7T-9825 |
7T-9825 |
Track Master Bolt - 7/8" |
9W-9058 |
9W-9058 |
* Serviced replaced by (1) 236-8177 link assembly and (5) 197-9679 sprocket segments.
973C, 973 Sealed Track
Hybrid One Piece Master Links
|
Former Part Number |
New Part Number |
Link Assemblies |
|
|
Link Assembly (40 Section) |
6Y-5905 * |
246-5809 |
Components |
|
|
RH Track Link |
6Y-2593 |
255-4789 |
LH Track Link |
6Y-2594 |
255-4790 |
Track Pin |
8E-4272 |
8E-4272 |
Track Pin Master |
8E-4273 |
8E-4273 |
Track Bushing |
1M-3669 |
247-1475 |
Track Bushing Master |
1M-3670 |
247-1476 |
Washer Seal |
8M-6239 |
8M-6239 |
Spacer |
8M-6238 |
8M-6238 |
Track Hardware |
|
|
Track Bolt - 7/8" |
7H-3599 |
7H-3599 |
Track Nut |
7T-9825 |
7T-9825 |
* Serviced replaced by (1) 246-5809 link assembly and (5) 197-9679 sprocket segments.
Attachment I
973C, 973 Sprocket Segment
Description |
Former Part Number |
New Part Number |
Standard Segment |
8E-4675* |
- |
Tough Steel Segment |
- |
197-9679 |
* Serviced replaced by 197-9679
D7H Sealed and Lubricated Track
Hybrid Split Master Links
|
Former Part Number |
New Part Number |
Link Assemblies |
|
|
Link Assembly (40 Section) STD |
6Y-1141 |
236-8177 * |
Link Assembly (41 Section) XR |
6Y-1138 |
239-6875 * |
Link Assembly (43 Section) LGP |
6Y-1139 |
239-6876 * |
Components |
|
|
RH Master Link-Pin End |
9G-2419 |
255-4791 |
LH Master Link-Pin End |
9G-2420 |
255-4792 |
RH Master Link-Bushing End |
9G-2421 |
255-4793 |
LH Master Link-Bushing End |
9G-2422 |
255-4794 |
RH Track Link |
9G-2417 |
255-4789 |
LH Track Link |
9G-2418 |
255-4790 |
Track Pin |
199-2794 |
199-2794 |
Track Bushing |
6Y-2353 |
237-3790 |
Seal Assembly (Rigid) |
8E-9646 |
251-1659 |
Thrust Ring |
152-8073 |
152-8073 |
Stopper |
7G-4332 |
7G-4332 |
Plug |
6Y-0473 |
6Y-0473 |
Track Hardware |
|
|
Track Bolt ? 7/8" |
N/A |
7H-3599 |
Track Nut ? 7/8? |
N/A |
7T-9825 |
Track Master Bolt - 7/8" |
N/A |
9W-9058 |
Track Bolt ?3/4? |
6V-1792 |
N/A |
Track Nut ? 3/4? |
1S-1860 |
N/A |
Track Master Bolt - 3/4" Long |
2P-9670 |
N/A |
Track Master Bolt - 3/4" Short |
6V-1793 |
N/A |
* Requires ordering new shoes, see Attachment I and refer to 973 shoe table (7/8 bolts) page 434 in the 4th edition of the U/C PSK.
Attachment I
973C, 973, D7H Hybrid Track Shoes
8.50" (215.9 mm) PITCH - 7/8" BOLT
Type |
Width |
Regular Shoe Part Number |
Master Shoe Part Number |
Extreme Service |
20.0" (510 mm) |
1Q-4918 |
1Q-4919 |
Extreme Service (Trapezoidal Opening) |
20.0" (510 mm) |
1Q-4689 |
1Q-4690 |
Extreme Service |
22.0" (560 mm) |
1Q-4955 |
1Q-4956 |
Extreme Service |
24.0" (610 mm) |
243-5730 |
243-5731 |
Extreme Service |
26.5" (675 mm) |
1Q-4658 |
1Q-4659 |
Extreme Service (Trapezoidal Opening) |
26.5" (675 mm) |
125-9087 |
125-9088 |
Moderate Service (Trapezoidal Opening) |
20.0" (510 mm) |
1Q-4965 |
1Q-4964 |
Moderate Service |
22.0" (560 mm) |
243-5728 |
243-5729 |
Moderate Service |
24.0? (610 mm) |
263-9763 |
263-9764 |
Moderate Service |
26.0" (660 mm) |
243-5732 |
243-5733 |
Moderate Service |
30.0" (760 mm) |
243-5734 |
243-5735 |
Moderate Service |
36.0" (915 mm) |
243-5736 |
243-5737 |
Double Grouser |
20.0" (510 mm) |
8E-4416 |
8E-4417 |
Double Grouser |
24.0" (610 mm) |
8E-4427 |
1Q-4669 |
Double Grouser |
26.5" (675 mm) |
8E-4418 |
8E-4419 |
Triple Grouser |
19.7" (500 mm) |
1Q-4604 |
8E-4417 * |
Steel Mill Flat |
19.7" (500 mm) |
6Y-5906 |
--- |
Chopper (Trapezoidal Opening) |
20.0" (510 mm) |
8E-8323 |
8E-8324 |
* Double Grouser Master
Attachment II
D7H & 973 Hybrid Track Links
255-4789 & 255-4790
Depth Gauge |
% Worn |
Ultrasonic |
||
Inches |
Mm |
Inches |
mm |
|
5.31 |
135.0 |
0 |
1.62 |
41.1 |
5.29 |
134.5 |
5 |
1.60 |
40.6 |
5.27 |
134.0 |
10 |
1.58 |
40.1 |
5.25 |
133.5 |
15 |
1.56 |
39.6 |
5.23 |
133.0 |
20 |
1.54 |
39.1 |
5.21 |
132.5 |
25 |
1.52 |
38.6 |
5.19 |
132.0 |
30 |
1.50 |
38.1 |
5.17 |
131.5 |
35 |
1.48 |
37.6 |
5.15 |
131.0 |
40 |
1.46 |
37.1 |
5.13 |
130.5 |
45 |
1.44 |
36.6 |
5.11 |
130.0 |
50 |
1.42 |
36.1 |
5.09 |
129.5 |
55 |
1.40 |
35.6 |
5.07 |
129.0 |
60 |
1.38 |
35.1 |
5.05 |
128.5 |
64 |
1.36 |
34.5 |
5.03 |
128.0 |
67 |
1.34 |
34.0 |
5.01 |
127.5 |
70 |
1.32 |
33.5 |
4.99 |
126.5 |
73 |
1.30 |
33.0 |
4.97 |
126.0 |
76 |
1.28 |
32.5 |
4.95 |
125.5 |
79 |
1.26 |
32.0 |
4.93 |
125.0 |
82 |
1.24 |
31.5 |
4.91 |
124.5 |
85 |
1.22 |
31.0 |
4.89 |
124.0 |
88 |
1.20 |
30.5 |
4.87 |
123.5 |
91 |
1.18 |
30.0 |
4.85 |
123.0 |
94 |
1.16 |
29.5 |
4.83 |
122.5 |
97 |
1.14 |
29.0 |
4.81 |
122.0 |
100 |
1.12 |
28.4 |
4.79 |
121.5 |
103 |
1.10 |
27.9 |
4.77 |
121.0 |
106 |
1.08 |
27.4 |
4.75 |
120.5 |
109 |
1.06 |
26.9 |
4.73 |
120.0 |
112 |
1.04 |
26.4 |
4.71 |
119.5 |
115 |
1.02 |
25.9 |
4.69 |
119.0 |
118 |
1.00 |
25.4 |
4.67 |
118.5 |
121 |
0.98 |
24.9 |
Attachment II
D7H & 973 Bushing for Hybrid Track
Use with 255-4789/4790 Links
Caliper |
Allowable Wear |
Ultrasonic |
Depth Gauge |
||||
Lesser |
Greater |
||||||
Inches |
mm |
%Worn |
%Worn |
Inches |
mm |
Inches |
mm |
3.11 |
79.0 |
0 |
0 |
0.60 |
15.2 |
3.78 |
96.0 |
3.10 |
78.7 |
6 |
5 |
0.59 |
15.0 |
3.77 |
95.8 |
3.09 |
78.5 |
12 |
10 |
0.58 |
14.7 |
3.76 |
95.5 |
3.08 |
78.2 |
18 |
15 |
0.57 |
14.5 |
3.75 |
95.3 |
3.07 |
78.0 |
22 |
20 |
0.56 |
14.2 |
3.74 |
95.0 |
3.06 |
77.7 |
25 |
25 |
0.55 |
14.0 |
3.73 |
94.7 |
3.05 |
77.5 |
28 |
30 |
0.54 |
13.7 |
3.72 |
94.5 |
3.04 |
77.2 |
31 |
34 |
0.53 |
13.5 |
3.71 |
94.2 |
3.03 |
77.0 |
34 |
36 |
0.52 |
13.2 |
3.70 |
94.0 |
3.02 |
76.7 |
37 |
38 |
0.51 |
13.0 |
3.69 |
93.7 |
3.01 |
76.5 |
40 |
40 |
0.50 |
12.7 |
3.68 |
93.5 |
3.00 |
76.2 |
43 |
42 |
0.49 |
12.4 |
3.67 |
93.2 |
2.99 |
75.9 |
46 |
44 |
0.48 |
12.2 |
3.66 |
93.0 |
2.98 |
75.7 |
49 |
46 |
0.47 |
11.9 |
3.65 |
92.7 |
2.97 |
75.4 |
52 |
48 |
0.46 |
11.7 |
3.64 |
92.5 |
2.96 |
75.2 |
55 |
50 |
0.45 |
11.4 |
3.63 |
92.2 |
2.95 |
74.9 |
58 |
52 |
0.44 |
11.2 |
3.62 |
91.9 |
2.94 |
74.7 |
61 |
54 |
0.43 |
10.9 |
3.61 |
91.7 |
2.93 |
74.4 |
64 |
56 |
0.42 |
10.7 |
3.60 |
91.4 |
2.92 |
74.2 |
67 |
58 |
0.41 |
10.4 |
3.59 |
91.2 |
2.91 |
73.9 |
70 |
60 |
0.40 |
10.2 |
3.58 |
90.9 |
2.90 |
73.7 |
73 |
62 |
0.39 |
9.9 |
3.57 |
90.7 |
2.89 |
73.4 |
76 |
64 |
0.38 |
9.7 |
3.56 |
90.4 |
2.88 |
73.2 |
79 |
66 |
0.37 |
9.4 |
3.55 |
90.2 |
2.87 |
72.9 |
82 |
68 |
0.36 |
9.1 |
3.54 |
89.9 |
2.86 |
72.6 |
85 |
70 |
0.35 |
8.9 |
3.53 |
89.7 |
2.85 |
72.4 |
88 |
72 |
0.34 |
8.6 |
3.52 |
89.4 |
2.84 |
72.1 |
91 |
74 |
0.33 |
8.4 |
3.51 |
89.2 |
2.83 |
71.9 |
94 |
76 |
0.32 |
8.1 |
3.50 |
88.9 |
2.82 |
71.6 |
97 |
78 |
0.31 |
7.9 |
3.49 |
88.6 |
2.81 |
71.4 |
100 |
80 |
0.30 |
7.6 |
3.48 |
88.4 |
2.80 |
71.1 |
103 |
82 |
0.29 |
7.4 |
3.47 |
88.1 |
2.79 |
70.9 |
106 |
84 |
0.28 |
7.1 |
3.46 |
87.9 |
2.78 |
70.6 |
109 |
86 |
0.27 |
6.9 |
3.45 |
87.6 |
2.77 |
70.4 |
112 |
88 |
0.26 |
6.6 |
3.44 |
87.4 |
2.76 |
70.1 |
115 |
90 |
0.25 |
6.3 |
3.43 |
87.1 |
2.75 |
69.9 |
118 |
92 |
0.24 |
6.1 |
3.42 |
86.9 |
2.74 |
69.6 |
121 |
94 |
0.23 |
5.8 |
3.41 |
86.6 |
2.73 |
69.3 |
|
96 |
0.22 |
5.6 |
3.40 |
86.4 |
2.72 |
69.1 |
133 |
98 |
0.21 |
5.3 |
3.39 |
86.1 |
2.71 |
68.8 |
136 |
100 |
0.20 |
5.1 |
3.38 |
85.9 |
2.70 |
68.6 |
139 |
102 |
0.19 |
4.8 |
3.37 |
85.6 |
2.69 |
68.3 |
142 |
104 |
0.18 |
4.6 |
3.36 |
85.3 |
2.68 |
68.1 |
145 |
106 |
0.17 |
4.3 |
3.35 |
85.1 |
2.67 |
67.8 |
148 |
108 |
0.16 |
4.1 |
3.34 |
84.8 |
2.66 |
67.6 |
151 |
110 |
0.15 |
3.8 |
3.33 |
84.6 |
2.65 |
67.3 |
154 |
112 |
0.14 |
3.6 |
3.32 |
84.3 |
2.64 |
67.1 |
157 |
114 |
0.13 |
3.3 |
3.31 |
84.1 |
2.63 |
66.8 |
160 |
116 |
0.12 |
3.0 |
3.30 |
83.8 |
|
|
|
118 |
0.11 |
2.8 |
3.29 |
83.6 |
|
|
|
120 |
0.10 |
2.5 |
3.28 |
83.3 |
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|