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November 2009 |
205B/211B/213/215SA/219/225 EXCAVATOR CLASSIC
UNDERCARRIAGE OFFERING
As the 205B/211B/213/215SA/219/225 Excavator machines have decreased in population and productivity in most areas, and with the continued success rate experienced with the Cat
? Classic undercarriage performance, the decision was made to transition to a Classic undercarriage offering. To demonstrate our confidence in the Classic moving undercarriage products, undercarriage assurance is now offered at the discretion of the individual Market Organizations.This IRM provides details of the part numbers and wear charts for these Classic offerings. It also includes information on warranty and undercarriage assurance, and product packaging and identification, for Cat Classic undercarriage.
Benefits of Cat Classic Undercarriage
?
Value priced repair option for older equipment? Reliable, general usage product built to meet or exceed after-market specifications
? Consistent quality, built for Cat machines by approved, quality suppliers
? Lab tested and backed by the standard AVSpare new parts warranty
? Undercarriage Assurance, 3 years/3,000 hours is now offered (at the discretion of the individual Market Organizations)
? Available only through Cat dealers
? Backed by superior Cat dealer service support
Models/Serial Numbers
? 205B, 205 Pitch 6.75? (171.5 mm)
o 5ZF, 3HC, 4DC
? 211B, 213 Pitch
6.75? (171.5 mm)
o 6XG, 1EJ
? 215 Pitch 6.75?
(171.5 mm)
o 14Z432-760,
14Z761-UP, 2XC, 4HG, 57Y2031-UP, 9TF, 9YB
? 225 Pitch 6.75?
(171.5mm)
o 51U1-2831,
76U1-1648
? 215SA, 219, 225
Pitch 6.91? (175.5mm)
o 2ZD1-549, 4JC,
51U2832-UP, 76U1649-UP, 4FC1-735
? 215SA, 219, 225
Pitch 7.50? (190.5mm)
o 2SJ, 2ZD550-UP,
3YD, 4FC736-UP, 5CF, 5XG, 6RG
Part Number Information
Refer to attached tables for Classic offerings by part number and effective serial numbers that apply to the different model configurations.
?
205B, 205 Pitch 6.75? (171.5 mm)o Link Assemblies, Track Shoes, Sprockets, & Track Rollers
? 211B, 213 Pitch 6.75? (171.5 mm)
o Link Assemblies, Track Shoes, Sprockets & Track Rollers
? 215, 225 Pitch 6.75? (171.5 mm)
o Link Assemblies, Track Shoes, Sprockets & Track Rollers
? 215SA, 219, 225 Pitch 6.91? (175.5mm)
o Link Assemblies, Track shoes, Sprockets & Track Rollers
? 215SA, 219, 225 Pitch 7.50? (190.5mm)
o Link Assemblies, Sprockets & Track Rollers
Cat Classic
TM Parts are cross-referenced to the equivalent Cat genuine part (where applicable) in Cat parts and service information systems, including ANTARES, DBS, SISWEB, and the NPR.Warranty and Undercarriage Assurance
?
Cat ClassicTM Parts are covered under AVSpare?s new parts warranty, six months due to defects in material and workmanship.? At the discretion of the individual Market Organization, Undercarriage Assurance is now offered for Cat Classic moving undercarriage parts sold after June 1, 2007. Enrollment requirements will be the same as for Cat genuine undercarriage products. Refer to ?Extended Coverage Bulletin 4.6?, and ?Undercarriage Assurance Classic Enrollment Certificate? Media No. PEDJ0079.
Product Packaging and Identification
Classic Undercarriage components are Cat branded parts and utilize traditional Cat parts packaging, labeling and identification. Individual service components, however, will be labeled Classic, as shown below.
The Classic undercarriage
offering must meet AVSpare?s high quality standards.
After careful review of the quality control processes involved in the
production of Classic undercarriage components, all components including links,
segments, track roller groups, carrier rollers, and idlers, formerly stamped
with a non-descriptor Classic insignia shown here
will be replaced by the standard AVS logo.
This change will be phased in for all Classic Undercarriage components as inventories with the former marking are depleted.
Custom Track Service
When performing Custom Track
Service (CTS), refer to the Classic wear charts attached.
For CTS 5.5 program
use the following U/C Codes
o
205 (6.75? Pitch)
C4021
Classic UC w/Cat Idler
o
211 (6.75? Pitch)
C4121
Classic UC w/Cat Idler
o
213 (6.75? Pitch)
C4221
Classic UC w/Cat Idler
o
215 (6.75? Pitch)
C4301
Classic UC, Small Dia. Carrier Roller
o
215 (6.75? Pitch)
C4321
Classic UC, Large Dia. Carrier Roller
o
215SA (6.91? Pitch)
C4331
Classic UC, Classic Track Roller
o
215SA (6.91? Pitch)
C4341
Classic UC, 9W Roller Rim
o
215SA (7.50? Pitch)
C4352
Classic UC, 9W Roller Rim
o
215SA (7.50? Pitch)
C4353
Classic UC, 8E Roller Rim
o
219 (7.50? Pitch)
C4421
Classic UC, 9W Roller Rim
o
219 (7.50? Pitch)
C4431
Classic UC, 8E Roller Rim
o
225 (6.75? Pitch)
C4501
Classic UC, 7K Roller Rim
o
225 (6.75? Pitch)
C4511
Classic UC, 9P Roller Rim
o
225 (6.91? Pitch)
C4521
Classic UC, 9S Roller Rim
o
225 (6.91? Pitch)
C4531
Classic UC, 9W Roller Rim
o
225 (6.91? Pitch)
C4536
Classic UC, 8E Roller Rim
o
225 (7.50? Pitch)
C4541
Classic UC, 9W Roller Rim
o
225 (7.50? Pitch)
C4551
Classic UC, 8E Roller Rim
PJ Wolfe |
CMDolan |
Undercarriage
Marketing Division |
Undercarriage
Marketing Division |
Marketing and
Product Support Division |
Marketing and
Product Support Division |
CV4111-Tel
(309) 675-3259 |
CV4111-Tel
(309) 675-2497 |
E-mail:
Wolfe_Pamela_J@Cat.com |
E-mail:
Dolan_Christopher_M@Cat.com |
|
|
|
|
Customer Interaction Center |
|
Toll Free 877-228-2420 |
|
International 309-578-6298 |
|
E-mail: CIC@Cat.com |
|
205B
CLASSIC GREASED TRACK
5ZF
6.75? (171.5 mm) PITCH?5/8? BOLT
|
Qty |
Part Number |
Link Assembly ? 45 Section |
2 |
- 1 |
Track Hardware 2 |
||
Bolt |
180 |
175-8552 |
Nut |
180 |
200-9150 |
1
Order 290-3450 (a 47 section link assembly) and remove 2 sections.
2
Not part of link assembly; required to assemble track group
205B CLASSIC TRACK
SHOE
5ZF
6.75? (171.5 mm) PITCH?5/8? BOLT
TYPE |
Width |
Part Number |
Triple
Grouser |
23.6? (600
mm) |
175-8184 |
205B, 205 CLASSIC
SPROCKET
5ZF, 3HC, 4DC
(PER SIDE) |
QTY |
PART NUMBER |
Sprocket
(23Teeth) |
1 |
322-6236 |
205B, 205 CLASSIC
TRACK ROLLER
5ZF, 3HC, 4DC
(PER MACHINE) |
QTY |
PART NUMBER |
Single
Flange (SF) |
14 |
175-8185 |
211B, 213 CLASSIC GREASED TRACK
6XG, 1EJ
6.75? (171.5 mm) PITCH?5/8? BOLT
|
Qty |
Part Number |
Link Assembly ? 51 Section |
2 |
290-3449 |
Components of Link Assembly |
||
RH Regular Link |
51 |
289-9337 |
LH Regular Link |
51 |
289-9338 |
Pin |
50 |
290-3453 |
Master Pin |
51 |
290-3456 |
Bushing |
50 |
290-3454 |
Master Bushing |
1 |
290-3457 |
Seal ? Grease |
100 |
290-3455 |
Spacer |
2 |
290-3458 |
Track Hardware 1 |
||
Bolt |
204 |
175-8552 |
Nut |
204 |
200-9150 |
1
Not part of link assembly; required to assemble track group
211B, 213 CLASSIC
TRACK SHOE
6XG, 1EJ
6.75? (171.5 mm) PITCH?5/8? BOLT
TYPE |
Width |
Part Number |
Triple
Grouser |
23.6? (600
mm) |
175-8184 |
211B, 213 CLASSIC
TRACK ROLLER
6XG, 1EJ
(PER MACHINE) |
QTY |
PART NUMBER |
Single
Flange (SF) |
14 |
175-8185 |
211B, 211, 213 CLASSIC
SPROCKET
4EC, 5CC, 6XG, 1EJ
(PER SIDE) |
QTY |
PART NUMBER |
Sprocket
(23Teeth) |
1 |
322-6236 |
215 CLASSIC GREASED TRACK
LONG PIN
14Z761-UP, 2XC, 4HG, 57Y2031-UP, 9TF, 9YB
6.75? (171.5 mm) PITCH?5/8? BOLT
|
Qty |
Part Number |
Link Assembly ? 51 Section |
2 |
290-3449 |
Components of Link Assembly |
||
RH Regular Link |
51 |
289-9337 |
LH Regular Link |
51 |
289-9338 |
Pin |
50 |
290-3453 |
Master Pin |
51 |
290-3456 |
Bushing |
50 |
290-3454 |
Master Bushing |
1 |
290-3457 |
Seal ? Grease |
100 |
290-3455 |
Spacer |
2 |
290-3458 |
Track Hardware 1 |
||
Bolt |
204 |
175-8552 |
Nut |
204 |
200-9150 |
1
Not part of link assembly; required to assemble track group
215 CLASSIC GREASED TRACK
SHORT PIN
14Z432 - 760
6.75? (171.5 mm) PITCH?5/8? BOLT
|
Qty |
Part Number |
Link Assembly ? 51 Section |
2 |
290-3452 |
Components of Link Assembly |
||
RH Regular Link |
51 |
289-9337 |
LH Regular Link |
51 |
289-9338 |
Pin |
50 |
290-3459 |
Master Pin |
51 |
290-3461 |
Bushing |
50 |
290-3460 |
Master Bushing |
1 |
290-3462 |
Seal ? Grease |
100 |
290-3455 |
Spacer |
2 |
290-3458 |
Track Hardware 1 |
||
Bolt |
204 |
175-8552 |
Nut |
204 |
200-9150 |
1
Not part of link assembly; required to assemble track group
215 CLASSIC TRACK SHOE
FOR USE
WITH 290-3449 LINK ASSEMBLY
14Z761-UP, 2XC, 4HG, 57Y2031-UP, 9TF, 9YB
6.75? (171.5 mm) PITCH?5/8? BOLT
TYPE |
Width |
Part Number |
Triple
Grouser |
19.7? (500
mm) |
175-8789 |
Triple
Grouser |
23.6? (600
mm) |
175-8184 |
Triple
Grouser |
28.0? (710
mm) |
175-8811 |
215 CLASSIC SPROCKET
14Z761-UP, 2XC,
4HG, 57Y2031-UP, 9TF, 9YB
(PER SIDE) |
QTY |
PART NUMBER |
Sprocket
Assembly (23Teeth) |
1 |
322-6302 |
Rim (23
Teeth) |
1 |
322-6303 |
215 CLASSIC SPROCKET
5ZF, 3HC, 4DC, 14Z1
? 760, 57Y2031?UP, 9TF, 96L
(PER SIDE) |
QTY |
PART NUMBER |
Sprocket
Assembly(23Teeth) |
1 |
322-6304 |
215 CLASSIC TRACK
ROLLER
4HG, 9TF,
9YB1037-UP
(PER MACHINE) |
QTY |
PART NUMBER |
Single
Flange (SF) |
20 |
175-8185 |
215 CLASSIC TRACK
ROLLER
14Z1-760,
57Y1-2030, 96L
(PER MACHINE) |
QTY |
PART NUMBER |
Single
Flange (SF) |
16 1 |
275-3579 |
1
20 required for long roller frame arrangement
215SA, 219, 225 CLASSIC GREASED TRACK
2SJ, 2ZD550-UP, 3YD, 4FC736-UP, 5CF, 5XG, 6RG
7.50? (190.5 mm) PITCH ? 3/4" BOLT
|
Part Number |
43 Section |
49 Section |
Link Assembly (Quantity 2) |
- 1 |
289-4948 |
|
Components of Link Assembly |
|||
RH Regular |
289-4951 |
43 |
49 |
LH Regular |
289-4952 |
43 |
49 |
Pin |
175-8923 |
42 |
48 |
Master Pin |
289-4954 |
1 |
1 |
Bushing |
289-4955 |
42 |
48 |
Master Bushing |
289-4956 |
1 |
1 |
Seal Grease |
289-0646 |
86 |
98 |
Spacer |
289-4957 |
2 |
2 |
Track Hardware 2 |
|||
Bolt |
188-5633 |
172 |
196 |
Nut |
188-5856 |
172 |
196 |
1
Order 289-4948 (a 49 section link assembly) and remove 6 sections.
2
Not part of link assembly; required to assemble track group
215SA, 225 CLASSIC GREASED TRACK
2ZD1-549, 4JC, 51U2832-UP, 76U1649-UP, 4FC1-735
6.91?? (175.5 mm) PITCH ?
5/8" BOLT
|
Part Number |
46 Section |
53 Section |
Link Assembly (Quantity 2) |
- 1 |
289-4946 |
|
Components of Link Assembly |
|||
RH Regular |
289-4949 |
46 |
53 |
LH Regular |
289-4950 |
46 |
53 |
Pin |
175-8923 |
45 |
52 |
Master Pin |
289-4954 |
1 |
1 |
Bushing |
289-4955 |
45 |
52 |
Master Bushing |
289-4956 |
1 |
1 |
Seal Grease |
289-0646 |
92 |
106 |
Spacer |
289-4957 |
2 |
2 |
Track Hardware 2 |
|||
Bolt |
175-8552 |
184 |
212 |
Nut |
200-9150 |
184 |
212 |
1
Order 289-4946 (a 53 section link assembly) and remove 7 sections.
2
Not part of link assembly; required to assemble track group
225 CLASSIC GREASED TRACK
51U1-2831, 76U1-1648
6.75? (171.5 mm) PITCH ? 5/8" BOLT
|
Part Number |
47 Section |
54 Section |
Link Assembly (Quantity 2) |
290-3450 |
290-3451 |
|
Components of Link Assembly |
|||
RH Regular |
289-9337 |
47 |
53 |
LH Regular |
289-9338 |
47 |
53 |
Pin |
290-3453 |
46 |
52 |
Master Pin |
290-3456 |
1 |
1 |
Bushing |
290-3454 |
46 |
52 |
Master Bushing |
290-3457 |
1 |
1 |
Seal Grease |
290-3455 |
94 |
108 |
Spacer |
290-3458 |
2 |
2 |
Track Hardware 1 |
|||
Bolt |
175-8552 |
188 |
216 |
Nut |
200-9150 |
188 |
216 |
1
Not part of link assembly; required to assemble track group
215SA, 219, 225 CLASSIC SPROCKETS
2SJ, 2ZD550-UP, 3YD, 4FC736-UP, 5CF, 5XG, 6RG
7.50? (190.5 mm) PITCH ? 3/4" BOLT
(PER SIDE) |
QTY |
PART NUMBER |
Sprocket
Assembly (2Teeth) |
1 |
289-9674 |
Rim (21
Teeth) |
1 |
286-9821 |
215SA, 225 CLASSIC SPROCKETS
2ZD1-549, 4FC418-735, 8YD, 8XD, 51U5853-UP,
76U5466-UP
6.91?? (175.5 mm) PITCH ? 5/8" BOLT
(PER SIDE) |
QTY |
PART NUMBER |
Sprocket
Assembly (23Teeth) |
1 |
322-6376 |
Rim (23
Teeth) |
1 |
322-6377 |
215, 225 CLASSIC
SPROCKET
51U1-2831,
76U1-1648
6.75? (171.5 mm) PITCH ? 5/8" BOLT
(PER SIDE) |
QTY |
PART NUMBER |
Rim (23
Teeth) |
1 |
322-6303 |
215SA, 219, 225
CLASSIC CARRIER ROLLER
2SJ,2ZD ,3YD, 4FC,
51U2832-UP, 5CF, 5XG, 6RG, 76U1649-UP, 8YD
(PER MACHINE) |
QTY |
PART NUMBER |
Group |
4 |
200-9185 |
215,225 CLASSIC TRACK
ROLLER
4FC1-350, 4JC,
51U2832-6254, 76U1649-5158
(PER MACHINE) |
QTY |
PART NUMBER |
Single
Flange (SF) |
16 1 |
175-8024 |
1
20 required for long roller frame arrangement
205B, 211, 213, 215, 225
Classic Track Link
1EJ,2XC,4HG,5ZF,6XG,9TF,9YB,14Z432-UP,
51U1-2831, 57Y2031-UP, 76U1-1648
6.75? (171.5mm) PITCH ? 5/8? BOLT
289-9337 & 289-9338
Depth Gauge |
Lesser % Worn |
% Worn |
Ultrasonic |
||
In |
mm |
In |
mm |
||
3.74 |
95.0 |
0 |
0 |
0.99 |
25.1 |
3.72 |
94.5 |
0 |
10 |
0.97 |
24.6 |
3.70 |
94.0 |
0 |
20 |
0.95 |
24.1 |
3.68 |
93.5 |
0 |
30 |
0.93 |
23.6 |
3.66 |
93.0 |
0 |
40 |
0.91 |
23.1 |
3.64 |
92.5 |
0 |
50 |
0.89 |
22.6 |
3.62 |
92.0 |
0 |
60 |
0.87 |
22.1 |
3.60 |
91.5 |
0 |
68 |
0.85 |
21.6 |
3.58 |
91.0 |
0 |
76 |
0.83 |
21.1 |
3.56 |
90.5 |
0 |
84 |
0.81 |
20.6 |
3.54 |
90.0 |
0 |
92 |
0.79 |
20.1 |
3.52 |
89.5 |
0 |
100 |
0.77 |
19.6 |
3.50 |
89.0 |
0 |
108 |
0.75 |
19.1 |
3.48 |
88.5 |
0 |
116 |
0.73 |
18.5 |
3.46 |
88.0 |
0 |
124 |
0.71 |
18.0 |
215SA, 219, 221, 225 Classic
Track Link
2ZD1-549, 4JC, 51U2832-UP, 76U1649-UP, 4FC1-735
6.91? (175.5mm) PITCH ? 5/8? BOLT
289-4949 & 289-4950
Use with 9S Track Roller
Depth Gauge |
Lesser % Worn |
% Worn |
Ultrasonic |
||
In |
mm |
In |
mm |
||
4.06 |
103.0 |
0 |
0 |
1.22 |
31.0 |
4.04 |
102.5 |
0 |
6 |
1.20 |
30.5 |
4.02 |
102.0 |
0 |
12 |
1.18 |
30.0 |
4.00 |
101.5 |
0 |
18 |
1.16 |
29.5 |
3.98 |
101.0 |
0 |
24 |
1.14 |
29.0 |
3.96 |
100.5 |
0 |
30 |
1.12 |
28.4 |
3.94 |
100.0 |
0 |
36 |
1.10 |
27.9 |
3.92 |
99.5 |
0 |
42 |
1.08 |
27.4 |
3.90 |
99.0 |
0 |
48 |
1.06 |
26.9 |
3.88 |
98.5 |
0 |
54 |
1.04 |
26.4 |
3.86 |
98.0 |
0 |
60 |
1.02 |
25.9 |
3.84 |
97.5 |
0 |
66 |
1.00 |
25.4 |
3.82 |
97.0 |
0 |
72 |
0.98 |
24.9 |
3.80 |
96.5 |
0 |
76 |
0.96 |
24.4 |
3.78 |
96.0 |
0 |
80 |
0.94 |
23.9 |
3.76 |
95.5 |
0 |
84 |
0.92 |
23.4 |
3.74 |
95.0 |
0 |
88 |
0.90 |
22.9 |
3.72 |
94.5 |
0 |
92 |
0.88 |
22.4 |
3.70 |
94.0 |
0 |
96 |
0.86 |
21.8 |
3.68 |
93.5 |
0 |
100 |
0.84 |
21.3 |
3.66 |
93.0 |
0 |
104 |
0.82 |
20.8 |
3.64 |
92.5 |
0 |
108 |
0.80 |
20.3 |
3.62 |
92.0 |
0 |
112 |
0.78 |
19.8 |
3.60 |
91.5 |
0 |
116 |
0.76 |
19.3 |
3.58 |
91.0 |
0 |
120 |
0.74 |
18.8 |
215SA, 219, 225 Classic Track
Link
2ZD1-549, 4JC, 51U2832-UP, 76U1649-UP, 4FC1-735
6.91? (175.5mm) PITCH ? 5/8? BOLT
289-4949 & 289-4950
Use with 9W Track Roller
Depth Gauge |
Lesser % Worn |
% Worn |
Ultrasonic |
||
In |
mm |
In |
mm |
||
4.06 |
103.0 |
0 |
0 |
1.22 |
31.0 |
4.04 |
102.5 |
0 |
8 |
1.20 |
30.5 |
4.02 |
102.0 |
0 |
16 |
1.18 |
30.0 |
4.00 |
101.5 |
0 |
24 |
1.16 |
29.5 |
3.98 |
101.0 |
0 |
32 |
1.14 |
29.0 |
3.96 |
100.5 |
0 |
40 |
1.12 |
28.4 |
3.94 |
100.0 |
0 |
48 |
1.10 |
27.9 |
3.92 |
99.5 |
0 |
56 |
1.08 |
27.4 |
3.90 |
99.0 |
0 |
64 |
1.06 |
26.9 |
3.88 |
98.5 |
0 |
70 |
1.04 |
26.4 |
3.86 |
98.0 |
0 |
76 |
1.02 |
25.9 |
3.84 |
97.5 |
0 |
82 |
1.00 |
25.4 |
3.82 |
97.0 |
0 |
88 |
0.98 |
24.9 |
3.80 |
96.5 |
0 |
94 |
0.96 |
24.4 |
3.78 |
96.0 |
0 |
100 |
0.94 |
23.9 |
3.76 |
95.5 |
0 |
106 |
0.92 |
23.4 |
3.74 |
95.0 |
0 |
112 |
0.90 |
22.9 |
3.72 |
94.5 |
0 |
118 |
0.88 |
22.4 |
3.70 |
94.0 |
0 |
124 |
0.86 |
21.8 |
215SA, 219, 225B, Classic
Track Link
2SJ, 2ZD550-UP, 4FC736-UP, 5CF, 5XG, 6RG
7.50? (190.5mm) PITCH ? 3/4? BOLT
289-4951 & 289-4952
Depth Gauge |
Lesser % Worn |
% Worn |
Ultrasonic |
||
In |
mm |
In |
mm |
||
4.17 |
106.0 |
0 |
0 |
1.21 |
30.7 |
4.15 |
105.5 |
0 |
9 |
1.19 |
30.2 |
4.13 |
105.0 |
0 |
18 |
1.17 |
29.7 |
4.11 |
104.5 |
0 |
27 |
1.15 |
29.2 |
4.09 |
104.0 |
0 |
36 |
1.13 |
28.7 |
4.07 |
103.5 |
0 |
44 |
1.11 |
28.2 |
4.05 |
103.0 |
0 |
51 |
1.09 |
27.7 |
4.03 |
102.5 |
0 |
58 |
1.07 |
27.2 |
4.01 |
102.0 |
0 |
65 |
1.05 |
26.7 |
3.99 |
101.5 |
0 |
72 |
1.03 |
26.2 |
3.97 |
101.0 |
0 |
79 |
1.01 |
25.7 |
3.95 |
100.5 |
0 |
86 |
0.99 |
25.1 |
3.93 |
100.0 |
0 |
93 |
0.97 |
24.6 |
3.91 |
99.5 |
0 |
100 |
0.95 |
24.1 |
3.89 |
99.0 |
0 |
107 |
0.93 |
23.6 |
3.87 |
98.5 |
0 |
114 |
0.91 |
23.1 |
3.85 |
98.0 |
0 |
121 |
0.89 |
22.6 |
205B, 211, 213, 215, 225
Classic Bushing External Wear
1EJ,2XC,4HG,5ZF,6XG,9TF,9YB,14Z432-UP,
51U1-2831, 57Y2031-UP, 76U1-1648
6.75? (171.5mm) PITCH
290-3454
Caliper |
Allowable Wear |
Ultrasonic |
|||
Lesser |
Greater |
||||
In |
mm |
%Worn |
% Worn |
In |
mm |
2.12 |
53.8 |
0 |
0 |
0.39 |
9.9 |
2.11 |
53.6 |
9 |
7 |
0.38 |
9.7 |
2.10 |
53.3 |
18 |
14 |
0.37 |
9.4 |
2.09 |
53.1 |
27 |
21 |
0.36 |
9.1 |
2.08 |
52.8 |
36 |
28 |
0.35 |
8.9 |
2.07 |
52.6 |
45 |
35 |
0.34 |
8.6 |
2.06 |
52.3 |
54 |
42 |
0.33 |
8.4 |
2.05 |
52.1 |
63 |
49 |
0.32 |
8.1 |
2.04 |
51.8 |
72 |
56 |
0.31 |
7.9 |
2.03 |
51.6 |
81 |
63 |
0.30 |
7.6 |
2.02 |
51.3 |
90 |
70 |
0.29 |
7.4 |
2.01 |
51.1 |
94 |
73 |
0.28 |
7.1 |
2.00 |
50.8 |
97 |
76 |
0.27 |
6.9 |
1.99 |
50.5 |
100 |
79 |
0.26 |
6.6 |
1.98 |
50.3 |
103 |
82 |
0.25 |
6.4 |
1.97 |
50.0 |
106 |
85 |
0.24 |
6.1 |
1.96 |
49.8 |
109 |
88 |
0.23 |
5.8 |
1.95 |
49.5 |
112 |
91 |
0.22 |
5.6 |
1.94 |
49.3 |
115 |
94 |
0.21 |
5.3 |
1.93 |
49.0 |
118 |
97 |
0.20 |
5.1 |
1.92 |
48.8 |
121 |
100 |
0.19 |
4.8 |
1.91 |
48.5 |
124 |
103 |
0.18 |
4.6 |
1.90 |
48.3 |
127 |
106 |
0.17 |
4.3 |
1.89 |
48.0 |
130 |
109 |
0.16 |
4.1 |
1.88 |
47.8 |
133 |
112 |
0.15 |
3.8 |
1.87 |
47.5 |
136 |
115 |
0.14 |
3.6 |
1.86 |
47.2 |
139 |
118 |
0.13 |
3.3 |
1.85 |
47.0 |
142 |
121 |
0.12 |
3.0 |
215SA,
225, Classic Bushing External Wear
2ZD1-549, 4JC, 51U2832-UP,
76U1649-UP, 4FC1-735
6.91? (175.5mm) PITCH
289-4955
Caliper |
Allowable Wear |
Ultrasonic |
|||
Lesser |
Greater |
||||
In |
mm |
%Worn |
% Worn |
In |
mm |
2.31 |
58.7 |
0 |
0 |
0.42 |
10.7 |
2.30 |
58.4 |
9 |
6 |
0.41 |
10.4 |
2.29 |
58.2 |
18 |
12 |
0.40 |
10.2 |
2.28 |
57.9 |
27 |
18 |
0.39 |
9.9 |
2.27 |
57.7 |
36 |
24 |
0.38 |
9.7 |
2.26 |
57.4 |
45 |
30 |
0.37 |
9.4 |
2.25 |
57.2 |
54 |
36 |
0.36 |
9.1 |
2.24 |
56.9 |
63 |
42 |
0.35 |
8.9 |
2.23 |
56.6 |
72 |
48 |
0.34 |
8.6 |
2.22 |
56.4 |
81 |
54 |
0.33 |
8.4 |
2.21 |
56.1 |
90 |
60 |
0.32 |
8.1 |
2.20 |
55.9 |
94 |
66 |
0.31 |
7.9 |
2.19 |
55.6 |
97 |
72 |
0.30 |
7.6 |
2.18 |
55.4 |
100 |
78 |
0.29 |
7.4 |
2.17 |
55.1 |
103 |
82 |
0.28 |
7.1 |
2.16 |
54.9 |
106 |
85 |
0.27 |
6.9 |
2.15 |
54.6 |
109 |
88 |
0.26 |
6.6 |
2.14 |
54.4 |
112 |
91 |
0.25 |
6.4 |
2.13 |
54.1 |
115 |
94 |
0.24 |
6.1 |
2.12 |
53.8 |
118 |
97 |
0.23 |
5.8 |
2.11 |
53.6 |
121 |
100 |
0.22 |
5.6 |
2.10 |
53.3 |
124 |
103 |
0.21 |
5.3 |
2.09 |
53.1 |
127 |
106 |
0.20 |
5.1 |
2.08 |
52.8 |
130 |
109 |
0.19 |
4.8 |
2.07 |
52.6 |
133 |
112 |
0.18 |
4.6 |
2.06 |
52.3 |
136 |
115 |
0.17 |
4.3 |
2.05 |
52.1 |
139 |
118 |
0.16 |
4.1 |
2.04 |
51.8 |
142 |
121 |
0.15 |
3.8 |
215SA, 219, 225 Classic
Bushing External Wear
2SJ, 2ZD550-UP, 4FC736-UP, 5CF, 5XG, 6RG
7.50? (190.5mm) PITCH ? 3/4? BOLT
289-4955
Caliper |
Allowable Wear |
Ultrasonic |
|||
Lesser |
Greater |
||||
In |
mm |
%Worn |
% Worn |
In |
mm |
2.31 |
58.7 |
0 |
0 |
0.42 |
10.7 |
2.30 |
58.4 |
9 |
6 |
0.41 |
10.4 |
2.29 |
58.2 |
18 |
12 |
0.40 |
10.2 |
2.28 |
57.9 |
27 |
18 |
0.39 |
9.9 |
2.27 |
57.7 |
36 |
24 |
0.38 |
9.7 |
2.26 |
57.4 |
45 |
30 |
0.37 |
9.4 |
2.25 |
57.2 |
54 |
36 |
0.36 |
9.1 |
2.24 |
56.9 |
63 |
42 |
0.35 |
8.9 |
2.23 |
56.6 |
72 |
48 |
0.34 |
8.6 |
2.22 |
56.4 |
80 |
54 |
0.33 |
8.4 |
2.21 |
56.1 |
85 |
60 |
0.32 |
8.1 |
2.20 |
55.9 |
90 |
64 |
0.31 |
7.9 |
2.19 |
55.6 |
95 |
68 |
0.30 |
7.6 |
2.18 |
55.4 |
100 |
72 |
0.29 |
7.4 |
2.17 |
55.1 |
105 |
76 |
0.28 |
7.1 |
2.16 |
54.9 |
110 |
80 |
0.27 |
6.9 |
2.15 |
54.6 |
115 |
84 |
0.26 |
6.6 |
2.14 |
54.4 |
120 |
88 |
0.25 |
6.4 |
2.13 |
54.1 |
125 |
92 |
0.24 |
6.1 |
2.12 |
53.8 |
130 |
96 |
0.23 |
5.8 |
2.11 |
53.6 |
135 |
100 |
0.22 |
5.6 |
2.10 |
53.3 |
140 |
104 |
0.21 |
5.3 |
2.09 |
53.1 |
145 |
108 |
0.20 |
5.1 |
2.08 |
52.8 |
150 |
112 |
0.19 |
4.8 |
2.07 |
52.6 |
155 |
116 |
0.18 |
4.6 |
2.06 |
52.3 |
160 |
120 |
0.17 |
4.3 |
205B, 211, 213, 215, 225
Classic Track Shoe
1EJ,2XC,4HG,5ZF,6XG,9TF,9YB,14Z432-UP, 51U1-2831, 57Y2031-UP, 76U1-1648
6.75? (171.5mm) PITCH ? 5/8? BOLT
175-8789, 175-8184, 175-8811
|
|
High Impact |
Low Impact |
|
|
Depth Gauge |
Ultrasonic |
||||
In |
mm |
%Worn |
%Worn |
In |
mm |
1.00 |
25.5 |
0 |
0 |
1.36 |
34.5 |
0.95 |
24.0 |
0 |
7 |
1.31 |
33.2 |
0.90 |
23.0 |
0 |
14 |
1.26 |
32.0 |
0.85 |
21.5 |
0 |
21 |
1.21 |
30.7 |
0.80 |
20.5 |
0 |
28 |
1.16 |
29.4 |
0.75 |
19.0 |
0 |
35 |
1.11 |
28.2 |
0.70 |
18.0 |
0 |
42 |
1.06 |
26.9 |
0.65 |
16.5 |
0 |
49 |
1.01 |
25.6 |
0.60 |
15.0 |
0 |
56 |
0.96 |
24.3 |
0.55 |
14.0 |
0 |
63 |
0.91 |
23.1 |
0.50 |
12.5 |
0 |
70 |
0.86 |
21.8 |
0.45 |
11.5 |
0 |
76 |
0.81 |
20.5 |
0.40 |
10.0 |
0 |
82 |
0.76 |
19.3 |
0.35 |
9.0 |
0 |
88 |
0.71 |
18.0 |
0.30 |
7.5 |
0 |
94 |
0.66 |
16.7 |
0.25 |
6.5 |
0 |
100 |
0.61 |
15.5 |
0.20 |
5.0 |
0 |
106 |
0.56 |
14.2 |
0.15 |
4.0 |
0 |
112 |
0.51 |
12.9 |
0.10 |
2.5 |
0 |
118 |
0.46 |
11.6 |
0.05 |
1.5 |
0 |
124 |
0.41 |
10.4 |
215SA, 219, 225
Classic Track Roller
7.50? (190mm) PITCH
200-9185
Caliper |
%Worn |
|
Ultrasonic |
||
All |
|
One-piece rim |
|||
In |
mm |
|
In |
mm |
|
6.77 |
172.0 |
0 |
|
1.66 |
42.2 |
6.73 |
171.0 |
6 |
|
1.64 |
41.7 |
6.69 |
170.0 |
12 |
|
1.62 |
41.1 |
6.65 |
169.0 |
18 |
|
1.60 |
40.6 |
6.61 |
168.0 |
24 |
|
1.58 |
40.1 |
6.57 |
167.0 |
30 |
|
1.56 |
39.6 |
6.53 |
166.0 |
36 |
|
1.54 |
39.1 |
6.49 |
165.0 |
42 |
|
1.52 |
38.6 |
6.45 |
164.0 |
48 |
|
1.50 |
38.1 |
6.41 |
163.0 |
54 |
|
1.48 |
37.6 |
6.37 |
162.0 |
60 |
|
1.46 |
37.1 |
6.33 |
161.0 |
66 |
|
1.44 |
36.6 |
6.29 |
160.0 |
72 |
|
1.42 |
36.1 |
6.25 |
159.0 |
76 |
|
1.40 |
35.6 |
6.21 |
157.5 |
80 |
|
1.38 |
35.1 |
6.17 |
156.5 |
84 |
|
1.36 |
34.5 |
6.13 |
155.5 |
88 |
|
1.34 |
34.0 |
6.09 |
154.5 |
92 |
|
1.32 |
33.5 |
6.05 |
153.5 |
96 |
|
1.30 |
33.0 |
6.01 |
152.5 |
100 |
|
1.28 |
32.5 |
5.97 |
151.5 |
104 |
|
1.26 |
32.0 |
5.93 |
150.5 |
108 |
|
1.24 |
31.5 |
5.89 |
149.5 |
112 |
|
1.22 |
31.0 |
5.85 |
148.5 |
116 |
|
1.20 |
30.5 |
5.81 |
147.5 |
120 |
|
1.18 |
30.0 |
205B, 211, 213, 215
Classic Track Roller
6.75? (171.5mm) PITCH
175-8185
Caliper |
%Worn |
|
Depth Gauge |
Ultrasonic |
|||
In |
mm |
|
In |
mm |
In |
mm |
|
5.90 |
150.0 |
0 |
|
0.69 |
17.5 |
1.61 |
40.9 |
5.88 |
149.5 |
7 |
|
0.70 |
18.0 |
1.60 |
40.6 |
5.86 |
149.0 |
14 |
|
0.71 |
18.0 |
1.59 |
40.4 |
5.84 |
148.5 |
21 |
|
0.72 |
18.5 |
1.58 |
40.1 |
5.82 |
148.0 |
28 |
|
0.73 |
18.5 |
1.57 |
39.9 |
5.80 |
147.5 |
35 |
|
0.74 |
19.0 |
1.56 |
39.6 |
5.78 |
147.0 |
42 |
|
0.75 |
19.0 |
1.55 |
39.4 |
5.76 |
146.5 |
49 |
|
0.76 |
19.5 |
1.54 |
39.1 |
5.74 |
146.0 |
56 |
|
0.77 |
19.5 |
1.53 |
38.9 |
5.72 |
145.5 |
63 |
|
0.78 |
20.0 |
1.52 |
38.6 |
5.70 |
145.0 |
68 |
|
0.79 |
20.0 |
1.51 |
38.4 |
5.68 |
144.5 |
72 |
|
0.80 |
20.5 |
1.50 |
38.1 |
5.66 |
144.0 |
76 |
|
0.81 |
20.5 |
1.49 |
37.8 |
5.64 |
143.5 |
80 |
|
0.82 |
21.0 |
1.48 |
37.6 |
5.62 |
142.5 |
84 |
|
0.83 |
21.0 |
1.47 |
37.3 |
5.60 |
142.0 |
88 |
|
0.84 |
21.5 |
1.46 |
37.1 |
5.58 |
141.5 |
92 |
|
0.85 |
21.5 |
1.45 |
36.8 |
5.56 |
141.0 |
96 |
|
0.86 |
22.0 |
1.44 |
36.6 |
5.54 |
140.5 |
100 |
|
0.87 |
22.0 |
1.43 |
36.3 |
5.52 |
140.0 |
104 |
|
0.88 |
22.5 |
1.42 |
36.1 |
5.50 |
139.5 |
108 |
|
0.89 |
22.5 |
1.41 |
35.8 |
5.48 |
139.0 |
112 |
|
0.90 |
23.0 |
1.40 |
35.6 |
5.46 |
138.5 |
116 |
|
0.91 |
23.0 |
1.39 |
35.3 |
5.44 |
138.0 |
120 |
|
0.92 |
23.5 |
1.38 |
35.1 |
215
Classic Track Roller
6.75? (171.5mm) PITCH
14Z1-760, 57Y1-2030, 96L
275-3579
Caliper |
%Worn |
|
Depth Gauge |
Ultrasonic |
|||
In |
mm |
|
In |
mm |
In |
mm |
|
5.98 |
152.0 |
0 |
|
0.51 |
13.0 |
1.42 |
36.1 |
5.96 |
151.5 |
9 |
|
0.52 |
13.0 |
1.41 |
35.8 |
5.94 |
151.0 |
18 |
|
0.53 |
13.5 |
1.40 |
35.6 |
5.92 |
150.5 |
27 |
|
0.54 |
13.5 |
1.39 |
35.3 |
5.90 |
150.0 |
36 |
|
0.55 |
14.0 |
1.38 |
35.1 |
5.88 |
149.5 |
45 |
|
0.56 |
14.0 |
1.37 |
34.8 |
5.86 |
149.0 |
54 |
|
0.57 |
14.5 |
1.36 |
34.5 |
5.84 |
148.5 |
63 |
|
0.58 |
14.5 |
1.35 |
34.3 |
5.82 |
148.0 |
70 |
|
0.59 |
15.0 |
1.34 |
34.0 |
5.80 |
147.5 |
76 |
|
0.60 |
15.0 |
1.33 |
33.8 |
5.78 |
147.0 |
82 |
|
0.61 |
15.5 |
1.32 |
33.5 |
5.76 |
146.5 |
88 |
|
0.62 |
15.5 |
1.31 |
33.3 |
5.74 |
146.0 |
94 |
|
0.63 |
16.0 |
1.30 |
33.0 |
5.72 |
145.5 |
100 |
|
0.64 |
16.5 |
1.29 |
32.8 |
5.70 |
145.0 |
106 |
|
0.65 |
16.5 |
1.28 |
32.5 |
5.68 |
144.5 |
112 |
|
0.66 |
17.0 |
1.27 |
32.3 |
5.66 |
144.0 |
118 |
|
0.67 |
17.0 |
1.26 |
32.0 |
5.64 |
143.5 |
124 |
|
0.68 |
17.5 |
1.25 |
31.8 |
215, 225 Classic Track Roller
6.91? (175.5mm) PITCH
175-8024
Caliper |
%Worn |
|
Depth Gauge |
Ultrasonic |
|||
In |
mm |
|
In |
mm |
In |
mm |
|
7.99 |
203.0 |
0 |
|
0.57 |
14.5 |
1.88 |
47.8 |
7.95 |
202.0 |
6 |
|
0.59 |
15.0 |
1.86 |
47.2 |
7.91 |
201.0 |
12 |
|
0.61 |
15.5 |
1.84 |
46.7 |
7.87 |
200.0 |
18 |
|
0.63 |
16.0 |
1.82 |
46.2 |
7.83 |
199.0 |
24 |
|
0.65 |
16.5 |
1.80 |
45.7 |
7.79 |
198.0 |
30 |
|
0.67 |
17.0 |
1.78 |
45.2 |
7.75 |
197.0 |
36 |
|
0.69 |
17.5 |
1.76 |
44.7 |
7.71 |
196.0 |
42 |
|
0.71 |
18.0 |
1.74 |
44.2 |
7.67 |
195.0 |
48 |
|
0.73 |
18.5 |
1.72 |
43.7 |
7.63 |
194.0 |
54 |
|
0.75 |
19.0 |
1.70 |
43.2 |
7.59 |
193.0 |
60 |
|
0.77 |
19.5 |
1.68 |
42.7 |
7.55 |
192.0 |
64 |
|
0.79 |
20.0 |
1.66 |
42.2 |
7.51 |
191.0 |
68 |
|
0.81 |
20.5 |
1.64 |
41.7 |
7.47 |
189.5 |
72 |
|
0.83 |
21.0 |
1.62 |
41.1 |
7.43 |
188.5 |
76 |
|
0.85 |
21.5 |
1.60 |
40.6 |
7.39 |
187.5 |
80 |
|
0.87 |
22.0 |
1.58 |
40.1 |
7.35 |
186.5 |
84 |
|
0.89 |
22.5 |
1.56 |
39.6 |
7.31 |
185.5 |
88 |
|
0.91 |
23.0 |
1.54 |
39.1 |
7.27 |
184.5 |
92 |
|
0.93 |
23.5 |
1.52 |
38.6 |
7.23 |
183.5 |
96 |
|
0.95 |
24.0 |
1.50 |
38.1 |
7.19 |
182.5 |
100 |
|
0.97 |
24.5 |
1.48 |
37.6 |
7.15 |
181.5 |
104 |
|
0.99 |
25.0 |
1.46 |
37.1 |
7.11 |
180.5 |
108 |
|
1.01 |
25.5 |
1.44 |
36.6 |
7.07 |
179.5 |
112 |
|
1.03 |
26.0 |
1.42 |
36.1 |
7.03 |
178.5 |
116 |
|
1.05 |
26.5 |
1.40 |
35.6 |
6.99 |
177.5 |
120 |
|
1.07 |
27.0 |
1.38 |
35.1 |
AVS, AVSpare, their respective logos, ?AVSpare Yellow? and the POWER EDGE trade dress, as well as corporate and product identity used herein, are trademarks of AVSpare and may not be used without permission.
The information contained herein is intended for circulation only to AVSpare and dealer employees whose duties require knowledge of such reports and is intended exclusively for their information and training. Any reproduction of this release without the foregoing explanation is prohibited.
This IRM can be viewed and downloaded electronically from the Internet. Please refer to your marketing organization specific site for access to the Electronic Sales Library which contains all of the active IRMs and product support communication materials.
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