D11 Track Master Link Improved Design Caterpillar


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D11 Track Master Link Improved Design [PELJ1465]
UNDERCARRIAGE
LINK GP-TRACK
D11 Track Master Link Improved Design
 Information Release Memo  
 
  AVS?

Undercarriage  

 

January 2013  

 

D11 Track Master Link Improved Design

 

 

Summary

The master links in the D11 T/R/N track have changed from a five tooth serrated design to a Single Tooth design.

Benefits

The new design uses one large single tooth along with a wider link cross-section to improve resistance to link cracking. They also use Metric (M36) coarse threads to reduce occurrence of thread stripping.

These features help to reduce or in some circumstances eliminate the need to replace master links at the bushing turn service interval. As a result, customer expenses will be reduced. The new Single Tooth Master Link also increases reliability to the overall system.

                 Illustration 3 ? ?Pin End? Single Tooth Master Link;                          Illustration 4 ? Coarse vs Fine Thread

                          shown with shipping plugs                                                     

    

Coarse Thread Shipping Plugs

The 358-6555 Master Link ? Pin End RH and 358-6556 Master Link ? Pin End LH each consist of a ?pin end? or ?threaded? half link and two coarse thread shipping plugs installed.  The plug is intended to protect the threads and should stay in place until the track is assembled on the tractor. 

 M36 Coarse Thread Bolts vs Former Fine Thread 1 3/8? bolts

The plug (see illustration 3) is also intended to be a visual indicator to use the new M36 coarse thread bolts instead of the former fine thread 1-3/8? bolts (see illustration 4).  The coarse thread bolts must be used with the Single Tooth Master Links. Failure to do so may cause thread stripping, link damage and possibly track separation.

Track Shoes Used With New Single Tooth Master Links

Illustration 5 ? Track shoes used with new Single Tooth Master Links (link joints separated for clarity)

(A) ?Current track shoe on current track full link - no changes
(B) ? Master track shoe - different bolt hole diameter and pattern than former master shoe
(C) ?Joint 2 shoe (full link adjacent to bushing end master link) - wider mud notch and narrow center tab
(D) ?New Single Tooth Master Links with wider bushing end master link
T
he track shoes used with the new Single Tooth Master Links have also changed.  The new Single Tooth Master Link shoe has a different bolt hole diameter and pattern than the former master shoe.  Also, the shoe adjacent to the bushing end master links has wider mud notches to prevent interference with the wider Single Tooth Master Links.  This shoe is referred to as the ?Joint 2 shoe?.  See Illustration 5.

Regular Track Shoes Can Be Modified

A regular track shoe can be modified in the field in order to fit the specifications of the ?Joint 2 Shoe?. See illustration 6 for proper dimensions.

 

Shoe Type

QTY required per track

Dimension E (mm)

Dimension F (mm)

Standard full link (A)

39

124

104

Master (B)

1

124

104

Joint 2 (C)

1

138

76


 

 

New Single Tooth Master Bolt Installation Location

Illustration 7 ? New Single Tooth Master Bolt installation location

(G) ? 360-2472 master bolt; M36 x 4 thd; 183 mm long
(H) ? 360-2473 master bolt; M36 x 4 thd; 153 mm long

 

Torque Turn Values Have Changed

"To ensure proper master link life and bolted joint integrity, the specified
torque plus turn procedure must be properly followed.  Note that 5 Tooth and Single Tooth torque turn angle values are different as the bolts have different threads."

The new metric coarse thread master bolts should be installed as shown in Illustration 7.  Clean threads of dirt and debris using 423-8713 M36 x 4 thd tap.  Apply anti-seize compound to bolt threads, body, washer face, and bolt contact areas on the shoe during assembly and thread bolts in by hand.  The new bolts use an M55 hex socket (136-5189) Pre-torque all bolts to 1500 +/-150 N-m in the pattern shown in Illustration 8.  Then turn each bolt an additional 90? +/- 5? using the same pattern. 

 Note:  This is a change from the old five tooth serrated master links and bolts that used a 180? degree turn.

Illustration 8 ? bolt torque pattern

 

Undercarriage Reconditioning Bulletins for Single Tooth Master Links

SEBF8620 Reusability Guidelines for Single Tooth Master Links 

SEBF8621 Shop Disassembly and Assembly of Single Tooth Master Links 

SEBF8622 Field Removal and Installation of Single Tooth Master Links

 

Additional Information

The new master links are not compatible with the old master links in the same track. If one of the former five tooth design master links has failed, then all four half-links must be replaced with the new single tooth design.

The new Single Tooth Master Links will be initially available only with standard height D11 link assemblies. 

They will be offered with the D11 High Abrasion/Tall link assemblies at a later date.

See Table Below for Parts List Cross Reference

D11 5 Tooth vs. 1 Tooth Master Link Part # Comparison Table

Links and Link Assemblies

Description

Former
Part #
(5 tooth)

New
Part #
(1 Tooth)

Standard
Full Links

Deep Hardened
Full Links

Link-Master   (Pin End RH)

229-3525

358-6555

 

 

Link-Master   (Pin End LH)

229-3526

358-6556

 

 

Link-Master   (Bushing End RH)

229-3527

353-7393

 

 

Link-Master   (Bushing End LH)

229-3528

353-7394

 

 

Bolt - Master (Long)

6T-8520

360-2472

 

 

Bolt - Master (Short)

6T-8521

360-2473

 

 

Link As. (Std PPR)

316-3370

353-7387

X

 

Link As (Dp Hdn)

320-3543

361-6776

 

X

 

D11 5 Tooth vs. 1 Tooth Part # Comparison Table

Track Shoes (Master and new Joint 2)

Description

Former
Part #
(5 tooth)

New
Part #
(1 Tooth)

Shoe Width (mm)

Trap Hole
Shoe

Abrasion
Resistant
Material Shoe

Shoe-Track Joint 2

None

356-5714

710

 

 

Shoe-Track Master

310-5824

360-2872

710

 

 

Shoe-Track Joint 2

None

356-5716

810

 

 

Shoe-Track Master

310-5826

360-2873

810

 

 

Shoe-Track Joint 2

None

356-5718

915

 

 

Shoe-Track Master

310-5828

360-2874

915

 

 

Shoe-Track Joint 2

None

356-5726

710

X

 

Shoe-Track Master

310-5836

364-0851

710

X

 

Shoe-Track Joint 2

None

356-5728

810

X

 

Shoe-Track Master

310-5838

356-5727

810

X

 

Shoe-Track Joint 2

None

356-5730

915

X

 

Shoe-Track Master

310-5840

356-5729

915

X

 

Shoe-Track Joint 2

None

356-5720

710

 

X

Shoe-Track Master

310-5830

356-5719

710

 

X

Shoe-Track Joint 2

None

356-5722

810

 

X

Shoe-Track Master

310-5832

356-5721

810

 

X

Shoe-Track Joint 2

None

356-5724

915

 

X

Shoe-Track Master

310-5834

356-5723

915

 

X

 

D11 5 Tooth vs. 1 Tooth Part # Comparison Table

MTO Track Groups

Description

Former
Part #
(5 tooth)

New
Part #
(1 Tooth)

Shoe Width (mm)

Abrasion
Resistant
Material Shoe

Deep Hardened
Full Links

Track Gp

375-5894

395-1044

710

 

 

Track Gp

375-5914

395-1046

810

 

 

Track Gp

375-5896

395-1048

915

 

 

Track Gp

375-5908

395-1050

710

X

 

Track Gp

375-5910

395-1052

810

X

 

Track Gp

375-5924

398-5238

710

 

X

Track Gp

375-5926

398-5240

810

 

X

Track Gp

375-5928

398-5242

915

 

X

Track Gp

375-5932

398-5244

810

X

X

Track Gp*

375-5930

399-7414

810

X

 

Track Gp*

375-5898

399-7410

915

 

 

*The service effective date for High Abrasion Track Groups is Jan 2013. The service effective date for all other track groups is Dec 2013.

 

 

 

Contact Information:

                        Global Dealer Solutions Network
                       
Parts Technical Support Team
                       
Toll Free - North America:  1-877-228-2420
                       
International: +1-309-266-4421

                       
Electronic Requests:

                       Send via Microsoft Customer Relationship Management (MSCRM)
           
           For access and tutorial information: https://gdsn.cat.com/mscrm

AVS, AVSpare, their respective logos, ?AVSpare Yellow? and the POWER EDGE trade dress, as well as corporate and product identity used herein, are trademarks of AVSpare and may not be used without permission.

 

The information contained herein is intended for circulation only to AVSpare and dealer employees whose duties require knowledge of such reports and is intended exclusively for their information and training. Any reproduction of this release without the foregoing explanation is prohibited.

 

This IRM can be viewed and downloaded electronically from the Internet. Please refer to your marketing organization specific site for access to the Electronic Sales Library which contains all of the active IRMs and product support communication materials.

 

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