NEW D11R TRACK IDLER GROUP WITH IMPROVED RETAINER BOLT RETENTION Caterpillar


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NEW D11R TRACK IDLER GROUP WITH IMPROVED RETAINER BOLT RETENTION [PELM1001]
UNDERCARRIAGE
IDLER GP
NEW D11R TRACK IDLER GROUP WITH IMPROVED RETAINER BOLT RETENTION
 Information Release Memo

UC01-05 

 
  AVS?

Undercarriage  

 

April 2001   

NEW D11R TRACK IDLER GROUP WITH IMPROVED RETAINER BOLT RETENTION

With the introduction of the idler groups with symmetric Duo-Cone? seals (ref IRM UC98-16) on the D11R, retainer bolt retention was a concern in some application.  New idler groups (with a stronger retainer assembly, longer retainer bolts, and deeper counterbore in the idler assembly) are now available in the parts system.  The former idler groups are being canceled and replaced by the new idler groups.  With the new idler design the current track idler shaft, collars, and Duo-cone seal groups are being used.  The former idler assembly is being canceled and replaced by a new idler assembly, new retainer assembly and longer retainer bolts.

Features/Benefits

 

                  Features

                Benefits

?         Heavy Duty Retainer

?         Improved Strength

?         Added Material to Retainer Around Bolt Holes

?         Improved Bolt Head Protection

?         Longer Retainer Bolt

?         Increased Bolt Stretch, Improves Bolt Retention

 

Part Numbers 

Refer to Attachment I for former and new group and consist part number information.

 

Adaptability

The new idler groups are directly interchangeable at the group level with the former idler groups and can be used on earlier built ?R and N? series machines.  The new idler groups were effective 4th quarter 2000 on factory built machines with the following serial numbers:

Models

Serial Numbers

D11R

7PZ00388

D11R Carry Dozer

AAF00139

Servicing

The former idler assembly is being serviced by a new idler assembly, new retainer assemblies and longer retainer bolts.  CAUTION!  Longer retainer bolts are required with the new idler assembly.  For additional information refer to Service Magazine dated, February 12, 2001.  Refer to the following Special Instructions as guidance for assembly, installations, tools and specification charts:

                                    Title

Special Instructions

Tool & Specifications Chart for Conventional Duo-Cone Seals

SEHS8484-04

Assembly & Installation for Conventional Duo-Cone Seals

SEHS8364-03

Mounting the new idler groups to the track roller frame is the same as with the former idler groups.

 

Custom Track Service
When performing Custom Track Service (CTS), refer to wear charts found in the CTS Handbook, 14th Edition (Media Number PEK9400-02).

TCRobertson

Undercarriage Marketing Division

Parts and Service Marketing

CV4111 ? (309) 675-7879

E-mail:  Robertson_Thomas@AVS.com

 

D11R Track Idler Group

Part Name

Qty

Former Design

New Design

 

 

 

 

Idler Group (Per Machine)

4

156-0313

187-1484

 

 

 

 

Components of Group

 

 

 

   Idler Assembly

1

148-3730*

187-1011

      Bearing

2

148-3540

148-3540

   Shaft

1

156-5351

156-5351

   Retainer As.

2

156-8357

188-1452

   Collar

2

156-4653

156-4653

   Bolt

24

7B1115

031-3185

   Washer

24

5P8247

5P8247

   Seal-Duo-Cone Group (Symmetric)

2

155-9879

155-9879

      Toric Ring

2

160-6631

160-6631

   Seal-Retainer

2

2K2939

2K2939

   Seal-Collar

2

3K0715

3K0715

   Stopper

1

9G1368

9G1368

   Plug

1

6Y0473

6Y0473

 

 

 

Special Application Idler Group

 

 

 

   Idler Group

4

160-3663

194-8636

      Seal-Duo-Cone Gp (Symmetric)

2

161-7525

161-7525

         Toric Ring

2

115-3437

115-3437

*    Idler Assembly canceled and replaced by: 1 idler assembly 187-1011, 2 retainer assemblies 188-1452, and 24 bolts 031-3185.

 
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