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April 2001 |
NEW D11R TRACK IDLER GROUP WITH IMPROVED RETAINER BOLT RETENTION
With the introduction of the idler groups with symmetric Duo-Cone? seals (ref IRM UC98-16) on the D11R, retainer bolt retention was a concern in some application. New idler groups (with a stronger retainer assembly, longer retainer bolts, and deeper counterbore in the idler assembly) are now available in the parts system. The former idler groups are being canceled and replaced by the new idler groups. With the new idler design the current track idler shaft, collars, and Duo-cone seal groups are being used. The former idler assembly is being canceled and replaced by a new idler assembly, new retainer assembly and longer retainer bolts.
Features/Benefits
Features |
Benefits |
? Heavy Duty Retainer |
? Improved Strength |
? Added Material to Retainer Around Bolt Holes |
? Improved Bolt Head Protection |
? Longer Retainer Bolt |
? Increased Bolt Stretch, Improves Bolt Retention |
Part Numbers
Refer to Attachment I for former and new group and consist part number information.
Adaptability
The new idler groups are directly interchangeable at the group level with the former idler groups and can be used on earlier built ?R and N? series machines. The new idler groups were effective 4th quarter 2000 on factory built machines with the following serial numbers:
Models |
Serial Numbers |
D11R |
7PZ00388 |
D11R Carry Dozer |
AAF00139 |
Servicing
The former idler assembly is being serviced by a new idler assembly, new retainer assemblies and longer retainer bolts. CAUTION! Longer retainer bolts are required with the new idler assembly. For additional information refer to Service Magazine dated, February 12, 2001. Refer to the following Special Instructions as guidance for assembly, installations, tools and specification charts:
Title |
Special Instructions |
Tool & Specifications Chart for Conventional Duo-Cone Seals |
SEHS8484-04 |
Assembly & Installation for Conventional Duo-Cone Seals |
SEHS8364-03 |
Mounting the new idler groups to the track roller frame is the same as with the former idler groups.
Custom Track Service
When performing Custom Track Service (CTS), refer to wear charts found in the
CTS Handbook, 14th Edition (Media Number PEK9400-02).
TCRobertson
Undercarriage Marketing Division
Parts and Service Marketing
CV4111 ? (309) 675-7879
E-mail: Robertson_Thomas@AVS.com
D11R Track Idler Group
Part Name |
Qty |
Former Design |
New Design |
|
|
|
|
Idler Group (Per Machine) |
4 |
156-0313 |
187-1484 |
|
|
|
|
Components of Group |
|
|
|
Idler Assembly |
1 |
148-3730* |
187-1011 |
Bearing |
2 |
148-3540 |
148-3540 |
Shaft |
1 |
156-5351 |
156-5351 |
Retainer As. |
2 |
156-8357 |
188-1452 |
Collar |
2 |
156-4653 |
156-4653 |
Bolt |
24 |
7B1115 |
031-3185 |
Washer |
24 |
5P8247 |
5P8247 |
Seal-Duo-Cone Group (Symmetric) |
2 |
155-9879 |
155-9879 |
Toric Ring |
2 |
160-6631 |
160-6631 |
Seal-Retainer |
2 |
2K2939 |
2K2939 |
Seal-Collar |
2 |
3K0715 |
3K0715 |
Stopper |
1 |
9G1368 |
9G1368 |
Plug |
1 |
6Y0473 |
6Y0473 |
|
|
|
|
Special Application Idler Group |
|
|
|
Idler Group |
4 |
160-3663 |
194-8636 |
Seal-Duo-Cone Gp (Symmetric) |
2 |
161-7525 |
161-7525 |
Toric Ring |
2 |
115-3437 |
115-3437 |
* Idler Assembly canceled and replaced by: 1 idler assembly 187-1011, 2 retainer assemblies 188-1452, and 24 bolts 031-3185.
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