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April 2001 |
NEW D10R, D9R, D8R, & 583R PIPELAYER TRACK ROLLER GROUPS WITH IMPROVED RETAINER BOLT RETENTION
With the introduction of the roller groups with symmetric Duo-Cone? seals on the above models, retainer bolt retention was a concern in some applications. The new roller groups (with a longer retainer bolt and new roller shell with a deeper counter bore) are now available in the parts system. The former roller groups are being canceled and replaced by the new roller groups. With the new roller design the current track roller shaft, retainers, collars, thrust washers, and Duo-Cone seal groups are being used. The former roller shell is being canceled and replaced by the new roller shell and longer retainer bolts. See Attachment I for new and former roller group part number information.
Features/Benefits
Features |
Benefits |
|
|
? Roller Shell with Deeper Counterbore |
? Allows Increased Bolt Stretch |
? Longer Retainer Bolt |
? Improves Bolt Retention |
Part Numbers
Refer to Attachment I for former and new part number information.
Adaptability
The new roller groups are directly interchangeable at the group level with the former roller groups and can be used on earlier built 583R Pipelayers, ?R? & ?N? series machines. The new roller groups were effective on factory built machines with the following serial numbers:
Models |
Serial Numbers |
|
|
D10R |
3KR01610 and UP |
D9R |
ABK00471 and UP |
D9R |
ACL00678 and UP |
D8R Series II (Built E. Peoria) |
6YZ00367 and UP |
D8R Series II (Built Brazil) |
AKA00412 and UP |
D8R Series I (Built E. Peoria) |
7XM05116 and UP |
D8R Series I (Built Brazil) |
9EM01216 and UP |
583R |
NB 2XS00562 and UP |
Servicing
The former roller shells are being serviced by a new roller shell and longer retainer bolts. CAUTION! Longer retainer bolts are required with the new roller shell. For additional information refer to Service Magazine, dated April 16, 2001. Refer to the following Special Instructions as guidance for assembly, installations, tools and specification charts:
Title |
Special Instructions |
Tool & Specifications Chart for Conventional Duo-Cone Seals |
SEHS8484-04 |
Assembly & Installation for Conventional Duo-Cone Seals |
SEHS8364-03 |
Mounting the new roller groups to the track roller frame is the same as with the former roller groups.
Custom Track Service
When performing Custom Track Service (CTS), refer to wear charts found in the
CTS Handbook, 14th Edition (Media Number PEK9400-02).
TCRobertson
Undercarriage Marketing Division
Parts and Service Marketing
CV4111 ? (309) 675-7879
E-mail: Robertson_Thomas@AVS.com
D10R Track Roller Groups
Part Name |
Qty |
Former Design |
New Design |
|
|
|
|
Groups (Per Machine) |
|
|
|
Double Flange (DF) |
8 |
125-3270 |
195-5856 |
Single Flange (SF) |
8 |
125-3268 |
195-5855 |
|
|
|
|
Components of Group |
|
|
|
Roller Shell (DF) |
1 |
6Y0892* |
195-5854 |
Roller Shell (SF) |
1 |
6Y0891** |
195-5853 |
Bearing |
2 |
9W9499 |
9W9499 |
Shaft |
1 |
154-3306 |
154-3306 |
Retainer |
2 |
107-9616 |
107-9616 |
Washer |
2 |
8E6619 |
8E6619 |
Collar |
2 |
107-3947 |
107-3947 |
Bolt |
12 |
0S1595 |
1A1460 |
Washer |
12 |
5P8245 |
5P8245 |
Duo-Cone Seal Group (Symmetric) |
2 |
162-7863 |
162-7863 |
Toric Ring |
2 |
162-2167 |
162-2167 |
Seal-Retainer |
2 |
8F9516 |
8F9516 |
Seal-Collar |
2 |
107-4057 |
107-4057 |
Stopper |
1 |
9G4872 |
9G4872 |
Plug |
1 |
6Y0473 |
6Y0473 |
|
|
|
|
Special Application Roller Groups |
|
|
|
Double Flange (DF) |
8 |
107-9614 |
197-8492 |
Single Flange (SF) |
8 |
107-9613 |
197-8493 |
Duo-Cone Seal Gp (Symmetric) |
2 |
9W8878 |
9W8878 |
Toric Ring |
2 |
107-4888 |
107-4888 |
* Roller shell canceled and replaced by: 1 roller shell 195-5854 and 12 bolts 1A1460.
** Roller shell canceled and replaced by: 1 roller shell 195-5853 and 12 bolts 1A1460.
D9R Track Roller Groups
Part Name |
Qty |
Former Design |
New Design |
|
|
|
|
Groups (Per Machine) |
|
|
|
Double Flange (DF) |
8 |
104-3596 |
196-9954 |
Single Flange (SF) |
8 |
104-3495 |
196-9955 |
|
|
|
|
Components of Group |
|
|
|
Roller Shell (DF) |
1 |
104-8577* |
196-9956 |
Roller Shell (SF) |
1 |
104-8576** |
196-9957 |
Bearing |
2 |
9W9844 |
9W9844 |
Shaft |
1 |
104-3494 |
104-3494 |
Retainer |
2 |
107-3944 |
107-3944 |
Washer |
2 |
8E7510 |
8E7510 |
Collar |
2 |
107-3945 |
107-3945 |
Washer |
2 |
8E7510 |
8E7510 |
Bolt |
12 |
0S1595 |
1A1460 |
Washer |
12 |
5P8245 |
5P8245 |
Duo-Cone Seal Group (Symmetric) |
2 |
162-7862 |
162-7862 |
Toric Ring |
2 |
162-2166 |
162-2166 |
Seal-Retainer |
2 |
5F3106 |
5F3106 |
Seal-Collar |
2 |
7J2036 |
7J2036 |
Stopper |
1 |
9G4872 |
9G4872 |
Plug |
1 |
6Y0473 |
6Y0473 |
|
|
|
|
Special Application Roller Groups |
|
|
|
Double Flange (DF) |
8 |
107-2689 |
197-8228 |
Single Flange (SF) |
8 |
107-2688 |
197-8229 |
Duo-Cone Seal Gp (Symmetric) |
2 |
107-4889 |
107-4889 |
Toric Ring |
2 |
9M9730 |
9M9730 |
* Roller shell canceled and replaced by 1-roller shell 196-9956 and 12-bolts 1A1460.
** Roller shell canceled and replaced by 1-roller shell 196-9957 and 12-bolts 1A1460.
D8R Track Roller Groups
Part Name |
Qty |
Former Design |
New Design |
|
|
|
|
Groups (Per Machine) |
|
|
|
Double Flange (DF) |
8 |
132-7929 |
196-9946 |
Single Flange (SF) |
8 |
132-7928 |
196-9947 |
|
|
|
|
Components of Group |
|
|
|
Roller Shell (DF) |
1 |
9W8709* |
196-9948 |
Roller Shell (SF) |
1 |
9W8710** |
196-9949 |
Bearing |
2 |
9W9844 |
9W9844 |
Shaft |
1 |
107-8084 |
107-8084 |
Retainer |
2 |
107-8085 |
107-8085 |
Washer |
2 |
8E7510 |
8E7510 |
Collar |
2 |
107-3945 |
107-3945 |
Bolt |
12 |
0S1595 |
1A1460 |
Washer |
12 |
5P8245 |
5P8245 |
Duo-Cone Seal Group (Symmetric) |
2 |
162-7862 |
162-7862 |
Toric Ring |
2 |
162-2166 |
162-2166 |
Seal-Retainer |
2 |
5F3106 |
5F3106 |
Seal-Collar |
2 |
7J2036 |
7J2036 |
Stopper |
1 |
9G5664 |
9G5664 |
Plug |
1 |
6Y0473 |
6Y0473 |
|
|
|
|
Special Application Roller Groups |
|
|
|
Double Flange (DF) |
8 |
107-8083 |
197-7638 |
Single Flange (SF) |
8 |
107-8082 |
197-7637 |
Duo-Cone Seal Gp (Symmetric) |
2 |
107-4889 |
107-4889 |
Toric Ring |
2 |
9M9730 |
9M9730 |
* Roller shell canceled and replaced by 1-roller shell 196-9948 and 12-bolts 1A1460.
** Roller shell canceled and replaced by 1-roller shell 196-9949 and 12-bolts 1A1460.
583R Pipelayer Track Roller Groups
Part Name |
Qty |
Former Design |
New Design |
|
|
|
|
Groups (Per Machine) |
|
|
|
Double Flange (DF) |
18 |
153-3900 |
198-6703 |
|
|
|
|
Components of Group |
|
|
|
Roller Shell (DF) |
1 |
153-3901* |
198-6704 |
Bearing |
2 |
154-3298 |
154-3298 |
Shaft |
1 |
138-9712 |
138-9712 |
Retainer |
2 |
6Y2946 |
6Y2946 |
Washer |
2 |
8E6619 |
8E6619 |
Bolt |
12 |
0S1595 |
1A1460 |
Washer |
12 |
5P8245 |
5P8245 |
Stabilizer |
2 |
6T5247 |
6T5247 |
Duo-Cone Seal Group (Inverted) |
2 |
7T0159 |
7T0159 |
Toric Ring |
1 |
8P0021 |
8P0021 |
O-Ring |
1 |
6V2700 |
6V2700 |
Seal-Retainer |
2 |
8F9516 |
8F9516 |
Stopper |
1 |
9G4872 |
9G4872 |
Plug |
1 |
6Y0473 |
6Y0473 |
|
|
|
|
Special Application Roller Groups |
|
|
|
Double Flange (DF) |
18 |
163-4618 |
198-6859 |
|
|
|
|
Duo-Cone Seal Gp (Inverted) |
2 |
7T5125 |
7T5125 |
Toric Ring |
1 |
7T1093 |
7T1093 |
O-Ring |
1 |
6V2700 |
6V2700 |
* Roller shell canceled and replaced by 1-roller shell 198-6704 and 12-bolts 1A1460.
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