NEW D10R, D9R, D8R, & 583R PIPELAYER TRACK ROLLER GROUPS WITH IMPROVED RETAINER BOLT RETENTION Caterpillar


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NEW D10R, D9R, D8R, & 583R PIPELAYER TRACK ROLLER GROUPS WITH IMPROVED RETAINER BOLT RETENTION [PELM1008]
UNDERCARRIAGE
ROLLER GP
NEW D10R, D9R, D8R, & 583R PIPELAYER TRACK ROLLER GROUPS WITH IMPROVED RETAINER BOLT RETENTION
 Information Release Memo

UC01-09 

 
  AVS?

Undercarriage  

 

April 2001   

NEW D10R, D9R, D8R, & 583R PIPELAYER TRACK ROLLER GROUPS WITH IMPROVED RETAINER BOLT RETENTION

With the introduction of the roller groups with symmetric Duo-Cone? seals on the above models, retainer bolt retention was a concern in some applications.  The new roller groups (with a longer retainer bolt and new roller shell with a deeper counter bore) are now available in the parts system.  The former roller groups are being canceled and replaced by the new roller groups.  With the new roller design the current track roller shaft, retainers, collars, thrust washers, and Duo-Cone seal groups are being used.  The former roller shell is being canceled and replaced by the new roller shell and longer retainer bolts.  See Attachment I for new and former roller group part number information.

Features/Benefits

Features

Benefits

 

 

?         Roller Shell with Deeper Counterbore

?         Allows Increased Bolt Stretch

?         Longer Retainer Bolt

?         Improves Bolt Retention

Part Numbers 

Refer to Attachment I for former and new part number information.

Adaptability

The new roller groups are directly interchangeable at the group level with the former roller groups and can be used on earlier built 583R Pipelayers, ?R? & ?N? series machines.  The new roller groups were effective on factory built machines with the following serial numbers:

 

Models

Serial Numbers

 

 

D10R

3KR01610 and UP

D9R

ABK00471 and UP

D9R

ACL00678 and UP

D8R Series II (Built E. Peoria)

6YZ00367 and UP

D8R Series II (Built Brazil)

AKA00412 and UP

D8R Series I (Built E. Peoria)

7XM05116 and UP

D8R Series I (Built Brazil)

9EM01216 and UP

583R

NB 2XS00562 and UP

Servicing
The former roller shells are being serviced by a new roller shell and longer retainer bolts.  CAUTION!  Longer retainer bolts are required with the new roller shell.  For additional information refer to Service Magazine, dated April 16, 2001.  Refer to the following Special Instructions as guidance for assembly, installations, tools and specification charts:
 
Title
Special Instructions

Tool & Specifications Chart for Conventional Duo-Cone Seals

SEHS8484-04

Assembly & Installation for Conventional Duo-Cone Seals

SEHS8364-03

Mounting the new roller groups to the track roller frame is the same as with the former roller groups.

  

Custom Track Service
When performing Custom Track Service (CTS), refer to wear charts found in the CTS Handbook, 14th Edition (Media Number PEK9400-02).

 

TCRobertson

Undercarriage Marketing Division

Parts and Service Marketing

CV4111 ? (309) 675-7879

E-mail:  Robertson_Thomas@AVS.com

 

D10R Track Roller Groups

 

Part Name

Qty

Former Design

New Design

 

 

 

 

Groups (Per Machine)

 

 

 

   Double Flange (DF)

8

125-3270

195-5856

   Single Flange (SF)

8

125-3268

195-5855

 

 

 

 

Components of Group

 

 

 

   Roller Shell (DF)

1

6Y0892*

195-5854

   Roller Shell (SF)

1

6Y0891**

195-5853

      Bearing

2

9W9499

9W9499

   Shaft

1

154-3306

154-3306

   Retainer

2

107-9616

107-9616

   Washer

2

8E6619

8E6619

   Collar

2

107-3947

107-3947

   Bolt

12

0S1595

1A1460

   Washer

12

5P8245

5P8245

   Duo-Cone Seal Group (Symmetric)

2

162-7863

162-7863

      Toric Ring

2

162-2167

162-2167

   Seal-Retainer

2

8F9516

8F9516

   Seal-Collar

2

107-4057

107-4057

   Stopper

1

9G4872

9G4872

   Plug

1

6Y0473

6Y0473

 

 

 

Special Application Roller Groups

 

 

 

   Double Flange (DF)

8

107-9614

197-8492

   Single Flange (SF)

8

107-9613

197-8493

      Duo-Cone Seal Gp (Symmetric)

2

9W8878

9W8878

         Toric Ring

2

107-4888

107-4888

      *    Roller shell canceled and replaced by: 1 roller shell 195-5854 and 12 bolts 1A1460.

      **  Roller shell canceled and replaced by: 1 roller shell 195-5853 and 12 bolts 1A1460.

 

D9R Track Roller Groups

Part Name

Qty

Former Design

New Design

 

 

 

 

Groups (Per Machine)

 

 

 

   Double Flange (DF)

8

104-3596

196-9954

   Single Flange (SF)

8

104-3495

196-9955

 

 

 

 

Components of Group

 

 

 

   Roller Shell (DF)

1

104-8577*

196-9956

   Roller Shell (SF)

1

104-8576**

196-9957

      Bearing

2

9W9844

9W9844

   Shaft

1

104-3494

104-3494

   Retainer

2

107-3944

107-3944

   Washer

2

8E7510

8E7510

   Collar

2

107-3945

107-3945

   Washer

2

8E7510

8E7510

   Bolt

12

0S1595

1A1460

   Washer

12

5P8245

5P8245

   Duo-Cone Seal Group (Symmetric)

2

162-7862

162-7862

      Toric Ring

2

162-2166

162-2166

   Seal-Retainer

2

5F3106

5F3106

   Seal-Collar

2

7J2036

7J2036

   Stopper

1

9G4872

9G4872

   Plug

1

6Y0473

6Y0473

 

 

 

 

Special Application Roller Groups

 

 

 

   Double Flange (DF)

8

107-2689

197-8228

   Single Flange (SF)

8

107-2688

197-8229

      Duo-Cone Seal Gp (Symmetric)

2

107-4889

107-4889

         Toric Ring

2

9M9730

9M9730

      *    Roller shell canceled and replaced by 1-roller shell 196-9956 and 12-bolts 1A1460.

      **  Roller shell canceled and replaced by 1-roller shell 196-9957 and 12-bolts 1A1460.

 

D8R Track Roller Groups

Part Name

Qty

Former Design

New Design

 

 

 

 

Groups (Per Machine)

 

 

 

   Double Flange (DF)

8

132-7929

196-9946

   Single Flange (SF)

8

132-7928

196-9947

 

 

 

 

Components of Group

 

 

 

   Roller Shell (DF)

1

9W8709*

196-9948

   Roller Shell (SF)

1

9W8710**

196-9949

      Bearing

2

9W9844

9W9844

   Shaft

1

107-8084

107-8084

   Retainer

2

107-8085

107-8085

   Washer

2

8E7510

8E7510

   Collar

2

107-3945

107-3945

   Bolt

12

0S1595

1A1460

   Washer

12

5P8245

5P8245

 Duo-Cone Seal Group (Symmetric)

2

162-7862

162-7862

      Toric Ring

2

162-2166

162-2166

   Seal-Retainer

2

5F3106

5F3106

   Seal-Collar

2

7J2036

7J2036

   Stopper

1

9G5664

9G5664

   Plug

1

6Y0473

6Y0473

 

 

 

 

Special Application Roller Groups

 

 

 

   Double Flange (DF)

8

107-8083

197-7638

   Single Flange (SF)

8

107-8082

197-7637

      Duo-Cone Seal Gp (Symmetric)

2

107-4889

107-4889

         Toric Ring

2

9M9730

9M9730

      *    Roller shell canceled and replaced by 1-roller shell 196-9948 and 12-bolts 1A1460.

      **  Roller shell canceled and replaced by 1-roller shell 196-9949 and 12-bolts 1A1460.

 

583R Pipelayer Track Roller Groups

Part Name

Qty

Former Design

New Design

 

 

 

 

Groups (Per Machine)

 

 

 

   Double Flange (DF)

18

153-3900

198-6703

 

 

 

 

Components of Group

 

 

 

   Roller Shell (DF)

1

153-3901*

198-6704

      Bearing

2

154-3298

154-3298

   Shaft

1

138-9712

138-9712

   Retainer

2

6Y2946

6Y2946

   Washer

2

8E6619

8E6619

   Bolt

12

0S1595

1A1460

   Washer

12

5P8245

5P8245

   Stabilizer

2

6T5247

6T5247

   Duo-Cone Seal Group (Inverted)

2

7T0159

7T0159

      Toric Ring

1

8P0021

8P0021

      O-Ring

1

6V2700

6V2700

   Seal-Retainer

2

8F9516

8F9516

1

9G4872

9G4872

   Plug

1

6Y0473

6Y0473

 

 

 

 

Special Application Roller Groups

 

 

 

   Double Flange (DF)

18

163-4618

198-6859

 

 

 

 

      Duo-Cone Seal Gp (Inverted)

2

7T5125

7T5125

         Toric Ring

1

7T1093

7T1093

         O-Ring

1

6V2700

6V2700

      *    Roller shell canceled and replaced by 1-roller shell 198-6704 and 12-bolts 1A1460.

 
PELM1008

AVSpare?

?2003 AVSpare