D6R/D6M/D5M IDLER GROUPS WITH INCREASED WEAR MATERIAL Caterpillar


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D6R/D6M/D5M IDLER GROUPS WITH INCREASED WEAR MATERIAL [PELM1079]
UNDERCARRIAGE
IDLER GP
D6R/D6M/D5M IDLER GROUPS WITH INCREASED WEAR MATERIAL
 Information Release Memo

UC02-11 

 
  AVS?

Undercarriage  

 

September 2002    

 
D6R/D6M/D5M IDLER GROUPS WITH INCREASED WEAR MATERIAL 

New idler groups with added wear material, increased center flange height, increased tread width, and additional material on inner rim are now available on machines from the factory and in the parts system.  The new idler groups can be used on the following current and non-current machines:

Features

Benefits

  • (A) Increased Tread Width
  • Minimize Track Link Overhang
  • (B) Increased Center Flange Height
  • Improves Track Guiding, Part of Guiding Package Improvements
  • (C) Increased Tread Wear Material
  • Provide 40% More Wear Material
  • (D) Increase Material on Inner Rim
  • Improve Weld Rebuild on Worn Idler

 

 
 
 
 
 
 
 
 
 
 
 
Adaptability

The new idler groups cancel and replace the former idler groups, some rework may be required to the track roller frame assemblies to provide clearance for the new idler groups. (see Servicing section for additional information).

 

            Model             Serial Number            Model             Serial Number

            D5M XL          6GN2426 & Up           D5M LGP        3CR1731 & Up

            D5M XL          4BR0901 & Up           D5M LGP        3DR0801 & Up

 

            561M               1KW0299 & Up

 

            D6M XL          3WN2847 & Up          D6M LGP        4JN2649 & Up

            D6M XL          9ZM1002 & Up           D6M LGP        2RN0907 & Up

            D6M XL          6LR0603 & Up            D6M LGP        5NR0631 & Up

            D6M XL          5WR0717 & Up          D6M LGP        4GS0402 & Up

            D6M XL          4HS0969 & Up

            D6M XL          2YS0606 & Up

 

            D6R STD         2YN0564 & Up           D6R XR           6JN0421 & Up

            D6R STD         2HM0959 & Up          D6R XR           8XN0702 & Up

            D6R STD         6FR0743 & Up            D6R XR           6HR0625 & Up

            D6R STD         9ZS0615 & Up            D6R XR           7KN 0457 & Up

            D6R STD         3ZN0821 & Up           D6R XR           9MN0706 & Up

            D6R STD         4FM0816 & Up           D6R XR           7DR0608 & Up

            D6R STD         5PR0601 & Up

            D6R STD         1RW0503 & Up

 

            D6R XL           4MN0530 & Up          D6R LGP         8LN0547 & Up

            D6R XL           4JR0702 & Up            D6R LGP         4HN0709 & Up

            D6R XL           4WR0605 & Up          D6R LGP         7AR0717 & Up

            D6R XL           6MR0740 & Up          D6R LGP         9PN1851 & Up

            D6R XL           5LN3347 & Up           D6R LGP         8TM1303 & Up

            D6R XL           9BM1324 & Up          D6R LGP         4TR1123 & Up

            D6R XL           5RR0712 & Up           D6R LGP         6GR0708 & Up

            D6R XL           7GR0722 & Up

 

            D6R XW         DMP0217 & Up

The idler group on the 527 Skidder will be available on machines from the factory at a later date.

 

Part Number Information

The former idler group part numbers are being cancelled and replaced by the new idler groups.  See Attachment I for new and former part numbers.

Servicing

Installation of the new idler groups on the D6M/D5H and D5M/D4H require minor modifications to the track roller frames for proper clearance and fit up, see Special Instructions:

  • REHS1283 for D6M/D5H
  • REHS1251 for D5M/D4H

For information on dimensional difference between former and new idler groups see table and Service Magazines.

Identification of New Idler Groups

?        D6M/D5H/D5M/D4H/561/ idler groups can be determined by measuring the tread width.  The new idler assemblies are approximately 1/2" (13 mm) wider than the former idler assemblies.  The following are the new tread width of the idler assemblies.

o       D6M/D5H new tread width 6.80? (172.8 mm)

o       D5M/D4H/561 new tread width 5.76? (146.4 mm)

?        D6R/D6H/527 idler assemblies can be identified by 4 depressed pimples located in the idler side plates at approximately 6.00? (150 mm) radius from the centerline of the idler shaft.

Custom Track Service (CTS)

When performing CTS on the new idler groups, refer to Attachment II for new wear charts.  If using the CTS 5.0 computer, use the following undercarriage codes:

Models                         U/C Code

D6M                                  C1411

D6R                                   C1581


 

TCRobertson

Undercarriage Marketing Division

Parts and Service Marketing

CV4111 ? Tel (309) 675-7879


 

 

** These components are not included in the idler group; quantities shown are required to mount each idler

 

 

 

(mm)

 

% Worn

0.78

(20.0)

 

0

0.80

(20.5)

 

5

0.82

(21.0)

 

10

0.84

(21.5)

 

15

0.86

(22.0)

 

20

0.88

(22.5)

 

25

0.90

(23.0)

 

30

0.92

(23.5)

 

35

0.94

(24.0)

 

40

0.96

(24.5)

 

45

0.98

(25.0)

 

50

1.00

(25.5)

 

55

1.02

(26.0)

 

60

1.04

(26.5)

 

65

1.06

(27.0)

 

70

1.08

(27.5)

 

72

1.10

(28.0)

 

74

1.12

(28.5)

 

76

1.14

(29.0)

 

78

1.16

(29.5)

 

80

1.18

(30.0)

 

82

1.20

(30.5)

 

84

1.22

()31.0)

 

86

1.24

(31.5)

 

88

1.26

(32.0)

 

90

1.28

(32.5)

 

92

1.30

(33.0)

 

94

1.32

(33.5)

 

96

1.34

(34.0)

 

98

1.36

(34.5)

 

100

1.38

(35.0)

 

102

1.40

(35.5)

 

104

1.42

(36.0)

 

106

1.44

(36.5)

 

108

1.46

(37.0)

 

110

1.48

(37.5)

 

112

1.50

(38.0)

 

114

1.52

(38.5)

 

116

1.54

(39.0)

 

118

1.56

(39.5)

 

120

 

(mm)

% Worn

 

Inches

(mm)

Inches

(mm)

0.94

(24.00

0

 

0.40

(10.2)

0.00

(0.0)

0.96

(24.5)

4

 

0.38

(9.7)

0.02

(0.5)

0.98

(25.0)

8

 

0.36

(9.1)

0.04

(1.0)

1.00

(25.5)

12

 

0.34

(8.6)

0.06

(1.5)

1.02

(26.0)

16

 

0.32

(8.1)

0.08

(2.0)

1.04

(26.5)

20

 

0.30

(7.6)

0.10

(2.5)

1.06

(27.0)

24

 

0.28

(7.1)

0.12

(3.0)

1.08

(27.5)

28

 

0.26

(6.6)

0.14

(3.5)

1.10

(28.0)

32

 

0.24

(6.1)

0.16

(4.0)

1.12

(28.5)

36

 

0.22

(5.6)

0.18

(4.5)

1.14

(29.0)

40

 

0.20

(5.1)

0.20

(5.0)

1.16

(29.5)

44

 

0.18

(4.6)

0.22

(5.5)

1.18

(30.0)

48

 

0.16

(4.1)

0.24

(6.0)

1.20

(30.5)

52

 

0.14

(3.6)

0.26

(6.5)

1.22

(31.0)

56

 

0.12

(3.0)

0.28

(7.0)

1.24

(31.5)

60

 

0.10

(2.5)

0.30

(7.5)

1.26

(32.0)

64

 

0.08

(2.0)

0.32

(8.0)

1.28

(32.5)

68

 

0.06

(1.5)

0.34

(8.5)

1.30

(33.0)

72

 

0.04

(1.0)

0.36

(9.0)

1.32

(33.5)

76

 

0.02

(0.5)

0.38

(9.5)

1.34

(34.0)

78

 

0.00

(0.0)

0.40

(10.0)

1.36

(34.5)

80

 

 

 

 

 

1.38

(35.0)

82

 

 

 

 

 

1.40

(35.5)

84

 

 

 

 

 

1.42

(36.0)

86

 

 

 

 

 

1.44

(36.5)

88

 

 

 

 

 

1.46

(37.0)

90

 

 

 

 

 

1.48

(37.5)

92

 

 

 

 

 

1.50

(38.0)

94

 

 

 

 

 

1.52

(38.5)

96

 

 

 

 

 

1.54

(39.0)

98

 

 

 

 

 

1.56

(39.5)

100

 

 

 

 

 

1.58

(40.0)

102

 

 

 

 

 

1.60

(40.5)

104

 

 

 

 

 

1.62

(41.0)

106

 

 

 

 

 

1.64

(41.5)

108

 

 

 

 

 

1.66

(42.0)

110

 

 

 

 

 

1.68

(42.5)

112

 

 

 

 

 

1.70

(43.0)

114

 

 

 

 

 

1.72

(43.5)

116

 

 

 

 

 

1.74

(44.0)

118

 

 

 

 

 

1.76

(44.5)

120

 

 

 

 

 

 

(mm)

% Worn

 

Inches

(mm)

Inches

(mm)

0.94

(24.0)

0

 

0.48

(12.2)

0.00

(0.0)

0.96

(24.5)

4

 

0.46

(11.7)

0.02

(0.5)

0.98

(25.0)

8

 

0.44

(11.2)

0.04

(1.0)

1.00

(25.5)

12

 

0.42

(10.7)

0.06

(1.5)

1.02

(26.0)

16

 

0.40

(10.2)

0.08

(2.0)

1.04

(26.5)

20

 

0.38

(9.7)

0.10

(2.5)

1.06

(27.0)

24

 

0.36

(9.1)

0.12

(3.0)

1.08

(27.5)

28

 

0.34

(8.6)

0.14

(3.5)

1.10

(28.0)

32

 

0.32

(8.1)

0.16

(4.00

1.12

(28.5)

36

 

0.30

(7.6)

0.18

(4.5)

1.14

(29.0)

40

 

0.28

(7.1)

0.20

(5.0)

1.16

(29.5)

44

 

0.26

(6.6)

0.22

(5.5)

1.18

(30.0)

48

 

0.24

(6.1)

0.24

(6.0)

1.20

(30.5)

50

 

0.22

(5.6)

0.26

(6.5)

1.22

(31.0)

52

 

0.20

(5.1)

0.28

(7.0)

1.24

(31.5)

54

 

0.18

(4.6)

0.30

(7.5)

1.26

(32.0)

56

 

0.16

(4.1)

0.32

(8.0)

1.28

(32.5)

58

 

0.14

(3.6)

0.34

(8.5)

1.30

(33.0)

60

 

0.12

(3.0)

0.36

(9.0)

1.32

(33.5)

62

 

0.10

(2.5)

0.38

(9.5)

1.34

(34.0)

64

 

0.08

(2.0)

0.40

(10.0)

1.36

(34.5)

66

 

0.06

(1.5)

0.42

(10.5)

1.38

(35.0)

68

 

0.04

(1.0)

0.44

(11.0)

1.40

(35.5)

70

 

0.02

(0.5)

0.46

(11.5)

1.42

(36.0)

72

 

0.00

(0.0)

0.48

(12.0)

1.44

(36.5)

74

 

 

 

 

 

1.46

(37.0)

76

 

 

 

 

 

1.48

(37.5)

78

 

 

 

 

 

1.50

(38.0)

80

 

 

 

 

 

1.52

(38.5)

82

 

 

 

 

 

1.54

(39.0)

84

 

 

 

 

 

1.56

(39.5)

86

 

 

 

 

 

1.58

(40.0)

88

 

 

 

 

 

1.60

(40.5)

90

 

 

 

 

 

1.62

(41.0)

92

 

 

 

 

 

1.64

(41.5)

94

 

 

 

 

 

1.66

(42.0)

96

 

 

 

 

 

1.68

(42.5)

98

 

 

 

 

 

1.70

(43.0)

100

 

 

 

 

 

1.72

(43.5)

102

 

 

 

 

 

1.74

(44.0)

104

 

 

 

 

 

1.76

(44.5)

106

 

 

 

 

 

1.78

(45.0)

108

 

 

 

 

 

1.80

(45.5)

110

 

 

 

 

 

1.82

(46.0)

112

 

 

 

 

 

1.84

(46.5)

114

 

 

 

 

 

1.86

(47.0)

116

 

 

 

 

 

1.88

(48.0)

118

 

 

 

 

 

1.90

(48.5)

120

 

 

 

 

 

 

 

 
PELM1079

AVSpare?

?2003 AVSpare

Information System:

NEW D11R/N BUSHING WEAR CHART
SEALED PIN AND BUSHING GROUPS FOR 375/315 HYDRAULIC EXCAVATORS
D11R-D8R NEW TRACK GUIDES USED ON BOGIE SUSPENSION UNDERCARRIAGE
D10R � D6R TOUGH STEEL SEGMENTS AVAILABLE AT REDUCED PRICE
HEAVY DUTY TRACK ROLLER IMPROVEMENTS FOR 320C, 322C AND 325C
UNDERCARRIAGE FOR NEW 385B AND 5090B EXCAVATORS
CATERPILLAR® NEXUS UNDERCARRIAGE PARTS
NEW D7R TRACK IDLER GROUPS WITH IMPROVED RETAINER BOLT RETENTION
D4 REDESIGNED MODERATE SERVICE TRACK SHOE (SINGLE GROUSER)
UNDERCARRIAGE RELATED IRM LISTING
CATERPILLAR® CLASSIC UNDERCARRIAGE PARTS (NACD Only)
325B/330B EXCAVATOR GREASE LUBRICATED LINK ASSEMBLIES
Gasket and Seal Kits Available For Drive Train Components
NEW D8L SPLIT MASTER LINKS
UPDATES/ADDITIONS TO CATERPILLAR® CLASSIC UNDERCARRIAGE PARTS
D11R/N CATERPILLAR® SLEEVE BEARING TRACK (SBT) LINK ASSEMBLY
D11R, D10R, D9R, D8R, ATTACHMENT IDLER GUARD WEAR PACKAGES AVAILABLE
PRODUCT SUPPORT PROGRAM FOR REPLACING THE STICK THAT MAY CRACK ON CERTAIN 325C L EXCAVATORS THAT ARE EQUIPPED FOR LONG REACH EXCAVATION
PRODUCT SUPPORT PROGRAM FOR REPLACING THE GAUGE CLUSTER ON CERTAIN 301.6C, 301.8C AND 302.5C MINI HYDRAULIC EXCAVATORS
PRODUCT IMPROVEMENT PROGRAM FOR CORRECTING THE SERVICE BRAKE RESERVOIR HOSE LENGTH ON CERTAIN 416E BACKHOE LOADERS
PRODUCT IMPROVEMENT PROGRAM FOR INSTALLING THE CONTROL FILM INSTRUCTION ON CERTAIN 323D, 324D, 325D, AND 330D EXCAVATORS
PRODUCT IMPROVEMENT PROGRAM FOR RELOCATING THE BOOM ACCUMULATORS ON CERTAIN M325C MH AND M325D MH EXCAVATORS
PRODUCT SUPPORT PROGRAM FOR REWORKING THE LATCH ON THE LEFT SIDE ENGINE ENCLOSURE DOOR ON CERTAIN 302.5C MINI HYDRAULIC EXCAVATORS
PRODUCT SUPPORT PROGRAM FOR REPAIRING CAB WINDOW VENT LATCHES ON CERTAIN 416E, 420E, and 430E BACKHOE LOADERS