Travel Motor - Test - Measurement of Case Drain Oil
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538 Forest Machine Machine Systems
[M0067938]
538 Forest Machine Machine Systems
Relief Valve (Swing) - Test and Adjust
538 Forest Machine Machine Systems
Relief Valve (Crossover) - Test and Adjust
HYDRAULIC SYSTEM
MOTOR GP
320D2 Forest Machine Hydraulic System
Machine Drift on a Slope - Check
538 Forest Machine Machine Systems
Travel on Level Ground - Test - Optional Test
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Swing Speed and Overswing on Level Ground - Check
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Swing Speed and Swing Drift on a Slope - Check
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Swing Motor - Test - Measurement of Case Drain Oil
538 Forest Machine Machine Systems
Travel Motor - Test - Measurement of Case Drain Oil
1.1. Specification
2.1. Introduction
3.1. Required Tools
4.1. Machine Preparation
5.1. Test Procedure
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"Travel Motor - Test (Measurement of Case Drain Oil)" | |||
---|---|---|---|
Machine Settings | Crossover Relief Pressure | Engine Speed | |
|
Engine speed dial "10"
AEC switch OFF |
||
Item | Specification(1) | Left Travel | Right Travel |
New Travel Motor | |
1. | 1. |
2. | 2. | ||
3. | 3. | ||
Rebuilt Travel Motor | |
1. | 1. |
2. | 2. | ||
3. | 3. |
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(1) | Maximum acceptable flow |
Use the following procedure to measure the case drain of the travel motors.
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NOTICE |
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Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting, and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids. Refer to Special Publication, NENG2500, "Dealer Service Tool Catalog" for tools and supplies suitable to collect and contain fluids on Cat® products. Dispose of all fluids according to local regulations and mandates. |
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Illustration 1 | g02156033 |
Tooling group (D) |
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Illustration 2 | g03330343 |
( G) 418-3611 Track Block |
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Tool | Item | Qty | Part
Number |
Description |
---|---|---|---|---|
D | D1 | 1 | 6V-7788 | Flow Meter
|
D2 | 1 | 8C-6874 | Reducer | |
D3 | 1 | 6V-9746 | O-Ring Seal | |
D4 | 1 | 124-1901 | Permanent Coupling | |
D5 | 3 ft | 122-6870 | Bulk Hydraulic Hose | |
D6 | 1 | 124-2147 | Permanent Coupling | |
D7 | 1 | 6V-8942 | O-Ring Reducer | |
D8 | 1 | 6V-8556 | Nut | |
D9 | 1 | 6V-8398 | O-Ring Seal | |
F | 1 | 311-1362 | Vacuum Cap | |
G | 1 | 418-3611 | Track Block |
- Position the machine on level ground.
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Illustration 3 g03330350 Sprocket (left travel)
(G) Track Block
(1) Sprocket - Place track block (G) in sprocket (1) to block forward left travel. Refer to Illustration 3.
- Stop the engine.
- Release the pressure in the hydraulic system. Refer to Testing and Adjusting, "System Pressure - Release".
- Attach 311-1362 Vacuum Cap onto the hydraulic tank. Attach an air supply hose onto the assembly. Apply
276 kPa to 414 kPa (40 psi to 60 psi) . This procedure will pull a vacuum on the hydraulic system.Show/hide tableIllustration 4 g02240294 Flow Meter Tool Layout
Tooling (D)
( 2) Case drain hose
(3) Connector
(4) Travel motor - Install the following tools in accordance with the flow meter tool layout. Refer to Illustration 4.
- Disconnect case drain hose (2) from connector (3).
- Connect the flow meter assembly (D) between connector (3) and case drain hose (2).
Note: Correct orientation of the flow meter is necessary. The oil flows from travel motor (4) to case drain hose (2).
- Remove 311-1362 Vacuum Cap.
- Start the engine.
- Place the hydraulic activation control lever in the UNLOCKED position.
- Increase the hydraulic oil temperature to
55° ± 5°C (131° ± 9°F) . - Place the machine controls at the following settings: engine speed dial "10" and AEC switch OFF
- Move the left travel lever to full FORWARD position and check the flow of oil through the flow meter. Refer to Table 1.
- Remove track block (G) from sprocket (1).
- Move the left travel lever to reposition the travel motor.
- Place track block (G) in sprocket (1) to block forward left travel.
- Repeat Steps 5 through 8 to obtain three measurements of case drain oil.
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