3046 Engine for Caterpillar Built Machines Cooling System - Test Caterpillar


Cooling System - Test
`
1.1. Make Proper Additions To Antifreeze

Table 1
Tools Needed     Quantity    
4C-6500     Digital Thermometer     1    
285-0910     Blowby/Air Flow Indicator     1    
9U-7400     Multitach Tool Group     1    
9S-8140     Pressurizing Pump     1    
245-5829     Coolant/Battery Tester Gp     1    



Illustration 1g00286266

Remember that temperature and pressure work together. When a diagnosis is made of a cooling system problem, both temperature and pressure must be checked. Cooling system pressure will have an effect on the cooling system temperature. For an example, refer to Illustration 1. This will show the effect of pressure on the boiling point (steam) of water. This will also show the effect of height above sea level on the boiling point (steam) of water.


NOTICE

AVSpare recommends that the coolant mixture contain a minimum of 30 percent AVSpare Antifreeze, or equivalent.

Liquid supplemental coolant additive must be added, when not using AVSpare Antifreeze, which contains the proper additive.



NOTICE

Never add coolant to an overheated engine. Engine damage could result. Allow the engine to cool first.



NOTICE

All water is corrosive at engine operating temperature.

The cooling system should be protected with a 3 to 6 percent concentration of cooling system conditioner at all times.

Use AVSpare liquid cooling system conditioner to treat the coolant mixture.


Note: Do not use more than the recommended amount of 6 percent of supplemental coolant additive together with concentrations of antifreeze that are greater than 60 percent. Deposits can form in the cooling system. The deposits can result in radiator tube blockage, overheating, and/or damage to the water pump seal.




Illustration 2g00569577

Test location of water temperature

(1) Plug

Remove plug (1) in order to check water temperature. Refer to Test Tools For Cooling System for the tools and procedures for testing water temperature.

------ WARNING! ------

Making contact with a running engine can cause burns from hot parts and can cause injury from rotating parts.

When working on an engine that is running, avoid contact with hot parts and rotating parts.

----------------------



Illustration 3g00876179

4C-6500 Digital Thermometer

The 4C-6500 Digital Thermometer is used to test for any overheating conditions or for any cooling problems. This group can be used to check temperatures in several different parts of the cooling system. Refer to the testing procedure in Operating Manual, NEHS0554.




Illustration 4g01311364

285-0910 Multi-Tool Gp

The 285-0910 Multi-Tool Gp is used to check the air flow through the radiator core. The operating instructions are included in the group.




Illustration 5g00420584

9U-7400 Multitach Tool Group

The 9U-7400 Multitach Tool Group is used to check the fan speed. The testing procedure is in Operating Instructions, NEHS0605.

Check the coolant solution frequently in cold weather for the concentration of glycol with a 245-5829 Coolant/Battery Tester Gp . Check the coolant solution in order to ensure that the protection of the cooling system is adequate. Both testers are used for checking the point of freezing of the coolant. The tester gives an immediate reading and the tester gives accurate readings. The tester can be used for diesel engine antifreeze/coolants that contain ethylene or propylene glycol.

Make Proper Additions To Antifreeze

Table 2
Antifreeze Concentration    
Temperature of Protection     Concentration    
Protection to -15 °C (5 °F)     30 % antifreeze and 70 % water    
Protection to
-23 °C (-10 °F)    
40 % antifreeze and 60 % water    
Protection to
-37 °C (-34 °F)    
50 % antifreeze and 50 % water    
Protection to
-51 °C (-60 °F)    
60 % antifreeze and 40 % water    

Do not add pure antifreeze for topping off the cooling system. Adding pure antifreeze increases the concentration of the antifreeze in the cooling system. Adding pure antifreeze increases the concentration of dissolved solids and undissolved chemical inhibitors. Add antifreeze that is mixed with acceptable water to the same freeze protection as your cooling system. Use Table 3 to assist in determining the concentration of antifreeze to use.

Information System:

312C, 322C, 325C and 330C Excavators and TK1051 Track Feller Buncher Air Conditioning and Heating Control Module - Heating and Air conditioning Unit
2001/08/13 Special Instruction, REHS0978, "Procedure to Adjust the Hydraulic Auxiliary Circuit for Hydraulic Hammer Operation" Is Available {5063}
312C, 322C, 325C and 330C Excavators and TK1051 Track Feller Buncher Air Conditioning and Heating Control Panel
3176C and 3196 Engines For Caterpillar Built Machines Pistons and Connecting Rods - Assemble
325C Excavator Hydraulic System Gear Pump (Fan Motor) - Test
325C Excavator Hydraulic System Fan Motor (Hydraulic Oil Cooler) - Test - Measurement of Case Drain Oil
305.5 Mini Hydraulic Excavator Quick Coupler Operation - If Equipped
2001/12/17 Correction to Service Magazine, "Improved 24 Volt Horns Available" {7402}
303.5E2 CR, 304E2 CR, 305E2 CR and 305.5E2 CR Mini Hydraulic Excavators Boom, Stick and Bucket Operation
W345B Series II Material Handler Hydraulic System Cylinder (Boom, Stick and Grapple)
5230B Excavator Cooling System Coolant (ELC) - Change
5230B Excavator Cooling System Coolant Extender (ELC) - Add
3046 Engine for Caterpillar Built Machines Electric Starting System - Test
385B Excavator Windows - Clean
312C and 312C L Excavator Fuses - Replace
5130B Excavator Hydraulic System Hydraulic Tank and Filter
2001/10/22 A New Electronic Control Module Improves the ECM to Service Tool Communication {7600}
HDB Series and M1 Series Heavy Duty Brushless Alternators Regulator - Test
322C Excavator Hydraulic System Electronic Control System
325C Excavator Hydraulic System Main Hydraulic System
2001/10/08 New Stabilizer Pads Make Stabilizer Operation Quieter {5468, 7150, 7222}
322C Excavator Hydraulic System Main Hydraulic Pump
M312, M315, M318 and M320 Excavators Hydraulic System Travel Motor
5130B Excavator Hydraulic System Stick Cylinder (Mass Excavator)