538, 548 and 558 Forest Machine Diagnostic Trouble Codes Caterpillar


Diagnostic Trouble Codes
`
1.1. DTC = Component Identifier (CID) and Failure Mode Identifier (FMI) Information

The following is a list of Diagnostic Trouble Codes (DTCs) for the machines. When a diagnostic code becomes active, refer to the Troubleshooting section of this manual for a specific troubleshooting procedure.

Each test procedure listed in the diagnostic trouble code table below contains a simplified schematic with only the relevant components related to that test procedure. Though the schematics are electrically correct, not all of the possible harness connectors are shown. Refer to the latest revision of the Electrical Schematic, UENR6602 to view the entire circuitry of the machine.

DTC = Component Identifier (CID) and Failure Mode Identifier (FMI) Information

Table 1
Machine ECM (MID 299) 
DTC  Description  Procedure 
41-6  8 VDC Supply : Current Above Normal  Sensor Supply - Test 
96-4  Fuel Level Sensor : Voltage Below Normal  Sensor Signal (Analog, Passive) - Test 
168-5  Electrical System Voltage : Current Below Normal  Electrical Power Supply - Test 
246-9  Proprietary CAN Data Link : Abnormal Update Rate  CAN Data Link - Test 
246-19  Proprietary CAN Data Link : Received Network Data In Error  CAN Data Link - Test 
247-9  SAE J1939 Data Link : Abnormal Update Rate  CAN Data Link - Test 
247-19  SAE J1939 Data Link : Received Network Data In Error  CAN Data Link - Test 
287-3  Low Current Digital Output 7 : Voltage Above Normal  Window Wiper Delay - Test 
287-6  Low Current Digital Output 7 : Current Above Normal  Window Wiper Delay - Test 
288-3  Low Current Digital Output 8 : Voltage Above Normal  Window Wiper Delay - Test 
288-6  Low Current Digital Output 8 : Current Above Normal  Window Wiper Delay - Test 
374-3  Swing Brake Solenoid : Voltage Above Normal  Solenoid Valve - Test 
374-5  Swing Brake Solenoid : Current Below Normal  Solenoid Valve - Test 
374-6  Swing Brake Solenoid : Current Above Normal  Solenoid Valve - Test 
376-3  Travel Alarm : Voltage Above Normal  Alarm - Test 
376-5  Travel Alarm : Current Below Normal  Alarm - Test 
376-6  Travel Alarm : Current Above Normal  Alarm - Test 
581-3  Power Shift Solenoid : Voltage Above Normal  Solenoid Valve - Test 
581-5  Power Shift Solenoid : Current Below Normal  Solenoid Valve - Test 
581-6  Power Shift Solenoid : Current Above Normal  Solenoid Valve - Test 
590-9  Engine Control Module : Abnormal Update  CAN Data Link - Test 
598-3  Travel Speed Change Solenoid : Voltage Above Normal  Solenoid Valve - Test 
598-5  Travel Speed Change Solenoid : Current Below Normal  Solenoid Valve - Test 
598-6  Travel Speed Change Solenoid : Current Above Normal  Solenoid Valve - Test 
600-4  Hydraulic Oil Temperature Sensor : Voltage Below Normal  Sensor Signal (Analog, Passive) - Test 
732-3  Fine Swing Solenoid : Voltage Above Normal  Solenoid Valve - Test 
732-5  Fine Swing Solenoid : Current Below Normal  Solenoid Valve - Test 
732-6  Fine Swing Solenoid : Current Above Normal  Solenoid Valve - Test 
735-3  Heavy Lift Solenoid : Voltage Above Normal  Solenoid Valve - Test 
735-5  Heavy Lift Solenoid : Current Below Normal  Solenoid Valve - Test 
735-6  Heavy Lift Solenoid : Current Above Normal  Solenoid Valve - Test 
781-3  Lighting Relay : Voltage Above Normal  Relay - Test 
781-6  Lighting Relay : Current Above Normal  Relay - Test 
1160-3  Hydraulic Lock Solenoid : Voltage Above Normal  Solenoid Valve (Switch Controlled) - Test 
1160-6  Hydraulic Lock Solenoid : Current Above Normal  Solenoid Valve (Switch Controlled) - Test 
1525-3  Straight Travel Solenoid : Voltage Above Normal  Solenoid Valve - Test 
1525-5  Straight Travel Solenoid : Current Below Normal  Solenoid Valve - Test 
1525-6  Straight Travel Solenoid : Current Above Normal  Solenoid Valve - Test 
1593-3  Attachment Valve #1 Extend Pressure Solenoid : Voltage Above Normal  Solenoid Valve - Test 
1593-5  Attachment Valve #1 Extend Pressure Solenoid : Current Below Normal  Solenoid Valve - Test 
1593-6  Attachment Valve #1 Extend Pressure Solenoid : Current Above Normal  Solenoid Valve - Test 
1594-3  Attachment Valve #2 Extend Pressure Solenoid : Voltage Above Normal  Solenoid Valve - Test 
1594-5  Attachment Valve #2 Extend Pressure Solenoid : Current Below Normal  Solenoid Valve - Test 
1594-6  Attachment Valve #2 Extend Pressure Solenoid : Current Above Normal  Solenoid Valve - Test 
1596-3  Attachment Valve #1 Retract Pressure Solenoid : Voltage Above Normal  Solenoid Valve - Test 
1596-5  Attachment Valve #1 Retract Pressure Solenoid : Current Below Normal  Solenoid Valve - Test 
1596-6  Attachment Valve #1 Retract Pressure Solenoid : Current Above Normal  Solenoid Valve - Test 
1597-3  Attachment Valve #2 Retract Pressure Solenoid : Voltage Above Normal  Solenoid Valve - Test 
1597-5  Attachment Valve #2 Retract Pressure Solenoid : Current Below Normal  Solenoid Valve - Test 
1597-6  Attachment Valve #2 Retract Pressure Solenoid : Current Above Normal  Solenoid Valve - Test 
1657-3  Left Joystick Thumbwheel : Voltage Above Normal  Sensor Signal (PWM) - Test 
1657-4  Left Joystick Thumbwheel : Voltage Below Normal  Sensor Signal (PWM) - Test 
1657-8  Left Joystick Thumbwheel : Abnormal Frequency, Pulse Width, or Period  Sensor Signal (PWM) - Test 
1658-3  Right Joystick Thumbwheel : Voltage Above Normal  Sensor Signal (PWM) - Test 
1658-4  Right Joystick Thumbwheel : Voltage Below Normal  Sensor Signal (PWM) - Test 
1658-8  Right Joystick Thumbwheel : Abnormal Frequency, Pulse Width, or Period  Sensor Signal (PWM) - Test 
1665-3  Variable Relief Valve #1 Pressure Solenoid : Voltage Above Normal  Solenoid Valve - Test 
1665-5  Variable Relief Valve #1 Pressure Solenoid : Current Below Normal  Solenoid Valve - Test 
1665-6  Variable Relief Valve #1 Pressure Solenoid : Current Above Normal  Solenoid Valve - Test 
1960-9  Ignition Key Reader : Abnormal Update Rate  CAN Data Link - Test 
1969-3  Boom Cylinder Head End Pressure Sensor : Voltage Above Normal  Sensor Signal (PWM) - Test 
1969-4  Boom Cylinder Head End Pressure Sensor : Voltage Below Normal  Sensor Signal (PWM) - Test 
1969-8  Boom Cylinder Head End Pressure Sensor : Abnormal Frequency, Pulse Width, or Period  Sensor Signal (PWM) - Test 
2068-3  Pump #1 Control Spool Solenoid : Voltage Above Normal  Solenoid Valve - Test 
2068-5  Pump #1 Control Spool Solenoid : Current Below Normal  Solenoid Valve - Test 
2068-6  Pump #1 Control Spool Solenoid : Current Above Normal  Solenoid Valve - Test 
2069-3  Pump #2 Control Spool Solenoid : Voltage Above Normal  Solenoid Valve - Test 
2069-5  Pump #2 Control Spool Solenoid : Current Below Normal  Solenoid Valve - Test 
2069-6  Pump #2 Control Spool Solenoid : Current Above Normal  Solenoid Valve - Test 
2103-3  Boom Circuit Regeneration Solenoid : Voltage Above Normal  Solenoid Valve - Test 
2103-5  Boom Circuit Regeneration Solenoid : Current Below Normal  Solenoid Valve - Test 
2103-6  Boom Circuit Regeneration Solenoid : Current Above Normal  Solenoid Valve - Test 
2265-3  Pump #1 Pressure Sensor : Voltage Above Normal  Sensor Signal (PWM) - Test 
2265-4  Pump #1 Pressure Sensor : Voltage Below Normal  Sensor Signal (PWM) - Test 
2265-8  Pump #1 Pressure Sensor : Abnormal Frequency, Pulse Width, or Period  Sensor Signal (PWM) - Test 
2266-3  Pump #2 Pressure Sensor : Voltage Above Normal  Sensor Signal (PWM) - Test 
2266-4  Pump #2 Pressure Sensor : Voltage Below Normal  Sensor Signal (PWM) - Test 
2266-8  Pump #2 Pressure Sensor : Abnormal Frequency, Pulse Width, or Period  Sensor Signal (PWM) - Test 
2300-9  Switch Panel : Abnormal Update Rate  CAN Data Link - Test 
2425-3  Boom Angle Sensor : Voltage Above Normal  Sensor Signal (PWM) - Test 
2695-3  Crane Operation Mode Light : Voltage Above Normal  Relay - Test 
2695-6  Crane Operation Mode Light : Current Above Normal  Relay - Test 
2912-3  Front Wiper Speed Control Relay : Voltage Above Normal  Relay - Test 
2912-6  Front Wiper Speed Control Relay : Current Above Normal  Relay - Test 
2913-3  Window Washer Switch : Voltage Above Normal  Switch Circuits - Test 
2913-6  Window Washer Switch : Current Above Normal  Switch Circuits - Test 
3038-3  Boom Low Pressure Relief Enable Solenoid : Voltage Above Normal  Solenoid Valve - Test 
3038-5  Boom Low Pressure Relief Enable Solenoid : Current Below Normal  Solenoid Valve - Test 
3038-6  Boom Low Pressure Relief Enable Solenoid : Current Above Normal  Solenoid Valve - Test 
3545-3  Stick Cylinder Extend Pilot Pressure Sensor : Voltage Above Normal  Sensor Signal (PWM) - Test 
3545-4  Stick Cylinder Extend Pilot Pressure Sensor : Voltage Below Normal  Sensor Signal (PWM) - Test 
3545-8  Stick Cylinder Extend Pilot Pressure Sensor : Abnormal Frequency, Pulse Width, or Period  Sensor Signal (PWM) - Test 
3572-3  Swing Pilot Pressure Sensor : Voltage Above Normal  Sensor Signal (PWM) - Test 
3572-4  Swing Pilot Pressure Sensor : Voltage Below Normal  Sensor Signal (PWM) - Test 
3572-8  Swing Pilot Pressure Sensor : Abnormal Frequency, Pulse Width, or Period  Sensor Signal (PWM) - Test 
3573-3  Pump #1 Negative Flow Control Pressure Reducer Pressure Sensor : Voltage Above Normal  Sensor Signal (PWM) - Test 
3573-4  Pump #1 Negative Flow Control Pressure Reducer Pressure Sensor : Voltage Below Normal  Sensor Signal (PWM) - Test 
3573-8  Pump #1 Negative Flow Control Pressure Reducer Pressure Sensor : Abnormal Frequency, Pulse Width, or Period  Sensor Signal (PWM) - Test 
3574-3  Pump #1 Negative Flow Control Pressure Reducer Pressure Sensor : Voltage Above Normal  Sensor Signal (PWM) - Test 
3574-4  Pump #1 Negative Flow Control Pressure Reducer Pressure Sensor : Voltage Below Normal  Sensor Signal (PWM) - Test 
3574-8  Pump #1 Negative Flow Control Pressure Reducer Pressure Sensor : Abnormal Frequency, Pulse Width, or Period  Sensor Signal (PWM) - Test 
3577-3  Attachment Pedal #1 Pilot Pressure Sensor : Voltage Above Normal  Sensor Signal (PWM) - Test 
3577-4  Attachment Pedal #1 Pilot Pressure Sensor : Voltage Below Normal  Sensor Signal (PWM) - Test 
3577-8  Attachment Pedal #1 Pilot Pressure Sensor : Abnormal Frequency, Pulse Width, or Period  Sensor Signal (PWM) - Test 
3633-5  Swing Priority Solenoid : Current Below Normal  Solenoid Valve - Test 
3633-6  Swing Priority Solenoid : Current Above Normal  Solenoid Valve - Test 
3634-3  Boom Light Relay : Voltage Above Normal  Relay - Test 
3634-6  Boom Light Relay : Current Above Normal  Relay - Test 

Information System:

415F2 Industrial Loader Power Train Steering Cylinder (Front) - Remove and Install
PM620, PM622, PM820, PM822 and PM825 Cold Planers Electronic System Sensor Signal (Analog, Active) - Test
340F Excavator Shipping the Machine
340F Excavator Guards - Operator Protection
GSV520 and GSV525 Orange Peel Grapples Hydraulic Cylinder - Remove and Install
325F Excavator Machine Systems Track - Separate
325F Excavator Machine Systems Track Roller - Remove and Install
415F2 Industrial Loader Power Train Drive and Steering Axle (Front) - Install
415F2 Industrial Loader Power Train Drive and Steering Axle (Front) - Remove
415F2 Industrial Loader Power Train Axle Housing (Differential and Bevel Gear) (Front) - Assemble
415F2 Industrial Loader Power Train Axle Housing (Differential and Bevel Gear) (Front) - Disassemble
Installation of the <NOBR>360-6218</NOBR> Electronic Control Wiring Gp on Certain Hydraulic Excavators {1408}
538, 548 and 558 Forest Machine Event Codes
415F2 Industrial Loader Power Train Rear Axle - Remove
415F2 Industrial Loader Power Train Rear Axle - Install
415IL Backhoe Loader Power Train Axle Housing, Axle Shaft, and Wheel Flange - Remove - Rear Axle
415IL Backhoe Loader Power Train Axle Housing, Axle Shaft, and Wheel Flange - Disassemble - Rear Axle
352F Mobile Hydraulic Power Unit (MHPU) Machine Systems Specifications
GSV520 and GSV525 Orange Peel Grapples Bushings (Shell Assembly) - Remove and Install
C9 Engines for Caterpillar Built Machines Piston and Rings
Technical Analysis 1 (TA1) Visual Inspection for Paving Compactors {0372, 1000, 7000, 753S, 7565}
C9 Engines for Caterpillar Built Machines Cylinder Liner
349F XE and 352F XE Excavators Shipping the Machine
CB7, CB8 and CB10 Vibratory Asphalt Compactors Machine Systems Water Spray Lines