The Machine ECM will make decisions that are based on input data information and programming parameters that have been flashed to the ECM memory. After the ECM receives the input information, the ECM determines the correct response and sends an output signal to the appropriate device. The internal input circuits and the internal output circuits of the ECM are connected to the machine wiring harness by two 54 contact connectors (J1 and J2).
Note: The ECM is not serviceable. If the ECM is damaged, the ECM must be replaced. The ECM failure is unlikely. If the ECM failure is suspected, contact the Technical Communicator at a local dealership for possible consultation with AVSpare before replacing the ECM. Replace the ECM only after all of the other possible causes of a particular problem have been investigated.
To aid in diagnostics of certain types of electrical circuits that are controlled by the ECM, an internal "pull up voltage" is connected to ECM switch and sensor signal input contacts. An above normal voltage is internally connected to the ECM signal input circuit through a resistor.
During normal operation, the switch or sensor signal will hold the circuit low or at a certain signal amplitude, however, circuit conditions such as a loss of power to the component, a disconnection, or an open circuit will allow the circuit to be pulled high by the ECM pull up voltage. The pull up voltage will result in an above normal voltage condition at the ECM contact. As a result, the ECM will activate an FMI 03 (voltage above normal) diagnostic code for the affected circuit.
The types of ECM input circuits that have pull up voltage present are:
- Pulse Width Modulated (PWM) sensor input circuits
- Switch to ground switch input circuits
- Active analog (voltage) input signal circuits
- Passive analog (resistance) input signal circuits
To aid in diagnostics of electrical circuits that are controlled by the ECM, an internal "pull down voltage" is connected to ECM switch to battery type input circuits.
During normal operation, the switch contacts that are allowing the connection to a voltage source will hold the circuit high. When circuit conditions such as a loss of power to the switch supply voltage, a disconnection in the switch circuit or an open circuit will allow the circuit to be pulled low by the ECM pull down voltage. The pull down voltage will result in a below normal voltage condition at the ECM contact. As a result, the ECM will activate an FMI 04 (voltage below normal) diagnostic code for the affected circuit.
The machine has several different types of input devices. The ECM receives machine status information from the input devices and determines the correct output action that is needed to control machine operations based on memory and software parameters. The machine utilizes the following types of inputs: switch type and sensor type.
Switches provide signals to the switch inputs of the ECM. The possible outputs of a switch are listed: an open signal, a grounded signal and + battery signal.
Sensors provide an electrical signal to the ECM that constantly changes. The sensor input to the ECM can be one of several different types of electrical signals such as: pulse width modulated (PWM) signals, voltage signals, and frequency input signals. Each possible input to the Machine ECM is listed in the tables for the 54-pin connectors.
The ECM sends electrical signals through the outputs. The outputs can create an action or the outputs can provide information to the ECM. The ECM can send output signals to the system components in one of several different electrical signal types such as: driver outputs, sinking driver outputs, sensor power supply outputs, and data link outputs. The possible outputs for the Machine ECM are listed in the tables for the 54-pin connectors.
Communication between the Machine ECM and the other control modules on the machine is conducted over data link circuits. The data link circuits allow the sharing of information with other electronic control modules. The data link circuits are bidirectional. The data link circuit allows the ECM to send information and to receive information.
The ECM supports two types of data link systems.
- Cat® Data Link
- SAE J1939 Data Link
The two types of data links are the main structure for communication between all the control modules on the machine. More than one CAN data link system can be present on a machine. Dedicated CAN data link circuits can be used for communication between specific controls on the machine.
Communication between the Machine ECM and the other control modules on the machine are conducted over the J1939 Data Link circuit that is connected to each control module. The ECMs use the Cat Data Link to send and receive information from the Cat® Electronic Technician (Cat ET) Service Tool.
A module identifier (MID) is assigned to each ECM on a machine. The MID for the Machine ECM is 299.
Note: The following tables list every possible connection for the Machine ECM. Depending on the attachments that are installed on your machine, some of the listed circuits may not be present.
Contact Description for Connector J1 | ||
---|---|---|
No. | Function | Type |
1 | +Battery | Battery (+) |
2 | Ground | Ground |
3 | Swing Brake Solenoid | On/Off Solenoid |
7 | Backup Switch | Power |
11 | Left J/S Switch 1 (Upper) | Switch to Ground |
12 | Left J/S Switch 2 (Fore)/Intelligent Hammer Enable Switch | Switch to Ground |
13 | +Battery | Battery (+) |
14 | Ground | Ground |
17 | Boom Down Control Press Sensor | PWM |
21 | Right J/S Switch 1 (Upper) | Switch to Ground |
22 | Right J/S Switch 2 (Fore)/Smart Boom Cancel | Switch to Ground |
23 | Key Switch | Key Switch |
25 | Travel Speed Change Solenoid | On/Off Driver |
27 | Power Supply for Sensor (8V) | Power |
29 | Left Travel Pressure Switch | Switch to Ground |
30 | Right Travel Pressure Switch | Switch to Ground |
32 | Bucket In Pressure Switch for Crane | Switch to Ground |
33 | Hydraulic Lock Solenoid | On/Off Driver |
35 | Swing Control Pressure Sensor | PWM |
36 | Boom Cylinder Head Pressure Sensor | PWM |
39 | Straight Travel Pressure Switch | Switch to Ground |
40 | One Touch Low Idle Switch | Switch to Ground |
43 | Straight Travel Solenoid | On/Off Driver |
48 | NFC 1 Pressure Sensor | PWM/STG |
49 | NFC 2 Pressure Sensor | PWM/STG |
51 | Thumb Wheel - LH / Left J/S Switch 4 | PWM |
52 | Thumb Wheel - RH / Right J/S Switch 4 | PWM |
53 | Pump 1 Pressure Sensor | PWM |
54 | Pump 2 Pressure Sensor | PWM |
Contact Description for Connector J2 | ||
---|---|---|
No. | Function | Type |
1 | ATT Stem1 Extend EPRV/REPRV for TCS | PRV Driver |
3 | ATT Stem2 Retract EPRV/REPRV for TCS | PRV Driver |
4 | ATT Stem2 Extend EPRV/REPRV for TCS | PRV Driver |
8 | PS Pressure EPRV | PRV Driver |
9 | Boom Regen REPRV | PRV Driver |
13 | ATT Stem1 Retract EPRV/REPRV for TCS | PRV Driver |
16 | CDL - | Input/Output |
19 | PRV Return | Ground |
21 | PRV Return | Ground |
22 | PRV Return | Ground |
25 | CDL + | Input/Output |
27 | Hydraulic Lock Cancel Switch | Switch to Battery |
28 | Swing Priority Solenoid for Gen1 | PRV Driver |
43 | ESP Pump 2 Solenoid | PRV Driver |
47 | CAN (J1939) Data Link + | Input/Output |
48 | CAN (J1939) Data Link - | Input/Output |
50 | Machine Can Data Link + | Input/Output |
51 | Machine Can Data Link - | Input/Output |
53 | ESP Pump 1 Solenoid | PRV Driver |
Contact Description for Connector C1 | ||
---|---|---|
No. | Function | Type |
2 | Fuel Level Sensor | Input |
3 | Hydraulic Oil Temperature Sensor | Input |
4 | Analog Return | Ground |
5 | A/C Unit | Input |
8 | Capsule Filter Plugged Switch | Switch to Ground |
12 | Water Separator Level Switch | Switch to Ground |
17 | Hydraulic Oil Level Switch | Switch to Ground |
Contact Description for Connector C13 | ||
---|---|---|
No. | Function | Type |
1 | Machine Can Data Link + | Input/Output |
2 | Machine Can Data Link - | Input/Output |
4 | Washer | Switch-to-Ground |
5 | Wiper Int - 3 | Switch-to-Ground |
6 | Wiper Int - 6 | Switch-to-Ground |
7 | Wiper Low | Switch-to-Ground |
Contact Description for Switch Panel Connector C2 | ||
---|---|---|
No. | Function | Type |
1 | +B | +Battery |
2 | GND | Ground |
3 | Key Switch | Switch-to-Ground |
6 | Fine Swing Solenoid | Output |
7 | Heavy Lift Solenoid | Output |
12 | Travel Alarm | Output |
15 | Chassis/Cab Light Relay | Output |
16 | Boom Light Relay | Output |
17 | Fault Alarm | Output |
19 | Alternator R Term | Input |