C9.3 Engines for Caterpillar Built Machines Alternator Problem - Charging Problem and/or Noisy Operation Caterpillar

Alternator Problem - Charging Problem and/or Noisy Operation

C9.3 Engines for Caterpillar Built Machines [KENR5393]

C9.3 Engines for Caterpillar Built Machines General Information

C9.3 Engines for Caterpillar Built Machines Coolant Contains Oil

ELECTRICAL AND STARTING SYSTEM

ALTERNATOR GP-CHARGING

C9.3 Engines for Caterpillar Built Machines Alternator Problem - Charging Problem and/or Noisy Operation

Probable Causes

Alternator
Charging Circuit

Recommended Actions

Note: The procedures have been listed in order of probability. Complete the following procedures in the order that is provided.

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Table 1
Troubleshooting Test Steps	Values	Results
1. Alternator Drive Belts A. Inspect the condition of the alternator drive belts. If the alternator drive belts are worn or damaged, replace the belts. Refer to Disassembly and Assembly for the correct procedure. B. Check the belt tension. If the engine is equipped with an automatic belt tensioner, check the automatic belt tensioner. If necessary, replace the automatic belt tensioner. Refer to Disassembly and Assembly for the correct procedure. Note: Excessive belt tension may result in damage to the alternator.	Drive Belts	Result: The alternator drive belts are worn or damaged. Repair: Replace the alternator drive belts. Result: The alternator drive belts are not worn or damaged. Proceed to Test Step 2.
2. Alternator Drive Pulley A. Check the condition of the alternator drive pulley. Look for deep grooves that have been worn into the pulley by the belt. Check that the nut for the pulley has not become loose.	Alternator Drive Pulley	Result: There is excessive wear on the alternator drive pulley. Repair: Replace the pulley. Result: The alternator drive pulley nut was loose. Repair: Tighten the nut. Result: There is not excessive wear on the alternator drive pulley. Proceed to Test Step 3.
3. Wear of the Alternator Bearings A. Check the alternator bearings for signs of wear.	Alternator Bearings	Result: The alternator bearings are OK. Proceed to Test Step 4. Result: The alternator bearings are not OK. Repair: Repair the alternator and regulator or replace the alternator and regulator, as needed. Refer to Disassembly and Assembly for the correct procedure.
4. Operation of the Alternator or Regulator A. Verify that the alternator or the regulator is operating correctly. Refer to Special Instruction, REHS0354, Charging System Troubleshooting for the proper testing procedures.	Alternator and Regulator	Result: The regulator and alternator are operating properly. Proceed to Test Step 5. Result: The regulator and alternator are not operating properly. Repair: Repair the alternator and regulator or replace the alternator and regulator, as needed. Refer to Disassembly and Assembly for the correct procedure.
5. Inspection of the Charging Circuit A. Inspect the battery cables, wiring, and connections in the charging circuit.	Charging Circuit	Result: The charging circuit is not working properly. Repair: Clean all connections and tighten all connections. Replace any faulty parts.