Engine Stalls at Low RPM
`
C9.3 Engines for Caterpillar Built Machines
[KENR5393]
C9.3 Engines for Caterpillar Built Machines
Engine Overspeeds
C9.3 Engines for Caterpillar Built Machines
Inlet Air Is Restricted
ELECTRICAL AND STARTING SYSTEM
ELECTRONICS GP-ENGINE
C9.3 Engines for Caterpillar Built Machines
Event Codes
C9.3 Engines for Caterpillar Built Machines
Symptom Troubleshooting
C9.3 Engines for Caterpillar Built Machines
Engine Monitoring System
C9.3 Engines for Caterpillar Built Machines
Diagnostic Capabilities
C9.3 Engines for Caterpillar Built Machines
ECM Software - Install
C9.3 Engines for Caterpillar Built Machines
Electronic Service Tool Does Not Communicate
C9.3 Engines for Caterpillar Built Machines
Test ECM Mode
- Active codes and logged codes
- Incorrect parameters
- Air shut-off system
- Low-pressure fuel system
- Fuel injectors
- Engine accessories
- Parasitic loads
Note: The procedures have been listed in order of probability. Complete the procedures in order.
Show/hide table
Troubleshooting Test Steps | Values | Results |
1. Active Codes and Logged Codes A. Establish communication between Cat® Electronic Technician (ET) and the Electronic Control Module (ECM) . Refer to Troubleshooting, "Electronic Service Tools", if necessary. B. Determine if a code is active or logged. |
Diagnostic Code |
Result: A code is active or logged. Repair: Troubleshoot any active codes before continuing with this procedure. Result: A code is not active or logged. Proceed to Test Step 2. |
2. Incorrect Parameters A. Use Cat ET to verify that the correct parameters are being used. Refer to Troubleshooting, "Configuration Parameters" for additional information. |
Parameters |
Result: The correct parameters are being used. Proceed to Test Step 3. Result: The correct parameters are not being used. Configure the correct parameters. |
3. Air Shutoff System (if equipped) A. Check for proper operation of the air shutoff system. Refer to Troubleshooting, "Air Shutoff - Test". |
Air Shutoff |
Result: The air shutoff is operating correctly. Proceed to Test Step 4. Result: The air shutoff is not operating correctly. Repair: Make the necessary repairs. Verify the repair. |
4. Low Pressure Fuel System A. Visually check the fuel level in the fuel tank. Do not rely on the fuel gauge only. B. Ensure that the fuel supply valve (if equipped) is in the full OPEN position. C. Inspect the fuel system. Refer to Systems Operation/Testing and Adjusting, "Fuel System - Inspect" for additional information. Cold weather adversely affects the characteristics of the fuel. Refer to the engines Operation and Maintenance Manual for information on improving the characteristics of the fuel during cold-weather operation. D. Check fuel quality. Check the fuel tank for debris or foreign objects which may block the fuel supply. E. Check the filtered fuel pressure while the engine is being cranked. Refer to Troubleshooting, "Fuel Pressure Is Low" for the proper testing procedure. |
Fuel System |
Result: The fuel system is operating properly. Proceed to Test Step 5. Result: The fuel system is not operating properly. Repair: Make the necessary repairs. Verify that the repair eliminates the problem. |
5. Fuel Injectors C9.3 Applications A. Use Cat ET to ensure that there are not any active diagnostic codes for the injector solenoids. Perform the "Cylinder Cutout Test" in order to check for a misfiring cylinder. Refer to Troubleshooting, "Injector Solenoid - Test" for information that is related to the test. Use Cat ET to perform the "Fuel System Verification Test" in order to check the mechanical condition of the fuel injectors. Refer to Troubleshooting, "Injector Solenoid - Test" for information that is related to the test. |
Fuel System Verification Test |
Result: The test was successful. Proceed to Test Step 6. Result: The test was not successful. Repair: Diagnose the problem and then repair the problem. Reset all active codes and clear all logged codes. Verify that the repair eliminated the problem. |
6. Engine Accessories A. Inspect any engine accessories and the transmission (if applicable). |
Engine Accessories |
Result: An engine accessory is creating an excessive load. Repair: Repair the engine accessory. |
Information System:
C9.3 Engines for Caterpillar Built Machines
Engine Overspeeds
C13, C15, and C18 Tier 4 Interim Engines
Fuel System Water Separator Has Water
C9.3 Engines for Caterpillar Built Machines
Engine Misfires, Runs Rough or Is Unstable
C9.3 Engines for Caterpillar Built Machines
Engine Has Early Wear
C9.3 Engines for Caterpillar Built Machines
Unit Injector Sleeve - Remove
C9.3 Engines for Caterpillar Built Machines
Engine Does Not Crank
C9.3 Engines for Caterpillar Built Machines
Engine Cranks but Does Not Start
303.5D CR, 304D CR, 305D CR and 305.5D CR Mini Hydraulic Excavators
Specifications
C9.3 Engines for Caterpillar Built Machines
Coolant Temperature Is Low
C9.3 Engines for Caterpillar Built Machines
Coolant Temperature Is High
C9.3 Engines for Caterpillar Built Machines
Coolant Contains Fuel
C9.3 Engines for Caterpillar Built Machines
Coolant Contains Oil
C9.3 Engines for Caterpillar Built Machines
Unit Injector Sleeve - Install
303.5D CR, 304D CR, 305D CR and 305.5D CR Mini Hydraulic Excavators
Boom/Stick/Bucket Combinations
C9.3 Engines for Caterpillar Built Machines
Inlet Air Is Restricted
C9.3 Engines for Caterpillar Built Machines
Oil Consumption Is Excessive
C9.3 Engines for Caterpillar Built Machines
Power Is Intermittently Low or Power Cutout Is Intermittent
C9.3 Engines for Caterpillar Built Machines
Acceleration Is Poor or Throttle Response Is Poor
C9.3 Engines for Caterpillar Built Machines
Injector Solenoid - Test
3500 and 3500B High Displacement Engines for Caterpillar Built Machines
Aftercooler - Remove and Install - High Altitude Arrangement
390D Excavator Hydraulic System
Control Valve (Stick Lowering)
303.5D CR, 304D CR, 305D CR and 305.5D CR Mini Hydraulic Excavators Machine Systems
Blade Cylinder - Remove and Install
303E CR, 303.5E, 304E, 305.5E and 305E Mini Hydraulic Excavators Machine Systems
Blade - Remove and Install
303.5D CR, 304D CR, 305D CR and 305.5D CR Mini Hydraulic Excavators Machine Systems
Bucket Linkage - Remove and Install