Oil Consumption Is Excessive
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C9.3 Engines for Caterpillar Built Machines
[KENR5393]
C9.3 Engines for Caterpillar Built Machines
Inlet Air Is Restricted
C9.3 Engines for Caterpillar Built Machines
Power Is Intermittently Low or Power Cutout Is Intermittent
LUBRICATION SYSTEM
C9.3 Engines for Caterpillar Built Machines
Oil Pressure Is Low
C9.3 Engines for Caterpillar Built Machines
Coolant Contains Oil
C9.3 Engines for Caterpillar Built Machines
Oil Consumption Is Excessive
C9.3 Engines for Caterpillar Built Machines
Exhaust System Contains Oil
C9.3 Engines for Caterpillar Built Machines
Oil Contains Coolant
C9.3 Engines for Caterpillar Built Machines
Oil Contains Fuel
- Oil Level
- Oil Leaks
- Oil Viscosity
- Turbocharger
Note: The procedures have been listed in order of probability. Complete the procedures in order.
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Troubleshooting Test Steps | Values | Results |
1. Excessive Oil in the Crankcase A. Check the engine oil level. Too much oil in the engine crankcase can cause the engine to consume oil. B. Ensure that the dipstick is properly calibrated and/or that the dipstick is correct for the application. |
Oil |
Result: There is excess oil in the crankcase. Repair: Remove excess oil in the crankcase. Result: There is no excess oil in the crankcase. Proceed to Test Step 2. |
2. Oil Leaks on the Outside of the Engine A. Check for oil leaks on the outside of the engine. Refer to Systems Operation/Testing and Adjusting, "Lubrication System". |
Oil Leaks | Result: There are oil leaks on the outside of the engine.
Repair: Repair or replace any damaged or worn components. Result: There are no oil leaks on the outside of the engine. Proceed to Test Step 3. |
3. Oil Leaks in the Combustion Area of the Cylinder A. Check for oil leaks in the combustion area of the cylinders. B. Check for excessive engine blowby. Excessive engine blowby will cause unnecessary oil consumption. Excessive engine blowby can also cause unnecessary engine wear. |
Oil Leaks |
Result: There are oil leaks in the combustion area of the cylinder. Repair: Repair or replace any damaged or worn components. Result: There are no oil leaks in the combustion area of the cylinder. Proceed to Test Step 4. |
4. Oil leakage At the Injector A. Check for the excessive transfer of oil from the high-pressure oil supply in the injector to the fuel return in the cylinder head. |
Oil Leakage |
Result: There is an excessive amount of oil at the injector. Repair: Repair or replace damaged or worn components. Result: There is not an excessive amount of oil at the injector. Proceed to Test Step 5. |
5. Oil Viscosity A. Excessive consumption of engine oil can also result if engine oil with the wrong viscosity is used. Engine oil with a thin viscosity can be caused by fuel leakage into the crankcase or by increased engine temperature. Refer to the Operation and Maintenance Manual for additional information. |
Oil |
Result: The oil does not have the correct viscosity. Repair: Change the oil. Result: The oil has the correct viscosity. Proceed to Test Step 6. |
6. Condition of Turbocharger A. Check the turbocharger for leakage. |
Leakage |
Result: The turbocharger is leaking. Repair: Replace the turbocharger. Return the unit to service. |
Information System:
C9.3 Engines for Caterpillar Built Machines
Inlet Air Is Restricted
303.5D CR, 304D CR, 305D CR and 305.5D CR Mini Hydraulic Excavators
Boom/Stick/Bucket Combinations
C9.3 Engines for Caterpillar Built Machines
Unit Injector Sleeve - Install
C9.3 Engines for Caterpillar Built Machines
Engine Stalls at Low RPM
C9.3 Engines for Caterpillar Built Machines
Engine Overspeeds
C13, C15, and C18 Tier 4 Interim Engines
Fuel System Water Separator Has Water
C9.3 Engines for Caterpillar Built Machines
Engine Misfires, Runs Rough or Is Unstable
C9.3 Engines for Caterpillar Built Machines
Engine Has Early Wear
C9.3 Engines for Caterpillar Built Machines
Unit Injector Sleeve - Remove
C9.3 Engines for Caterpillar Built Machines
Engine Does Not Crank
C9.3 Engines for Caterpillar Built Machines
Engine Cranks but Does Not Start
303.5D CR, 304D CR, 305D CR and 305.5D CR Mini Hydraulic Excavators
Specifications
C9.3 Engines for Caterpillar Built Machines
Power Is Intermittently Low or Power Cutout Is Intermittent
C9.3 Engines for Caterpillar Built Machines
Acceleration Is Poor or Throttle Response Is Poor
C9.3 Engines for Caterpillar Built Machines
Injector Solenoid - Test
3500 and 3500B High Displacement Engines for Caterpillar Built Machines
Aftercooler - Remove and Install - High Altitude Arrangement
390D Excavator Hydraulic System
Control Valve (Stick Lowering)
303.5D CR, 304D CR, 305D CR and 305.5D CR Mini Hydraulic Excavators Machine Systems
Blade Cylinder - Remove and Install
303E CR, 303.5E, 304E, 305.5E and 305E Mini Hydraulic Excavators Machine Systems
Blade - Remove and Install
303.5D CR, 304D CR, 305D CR and 305.5D CR Mini Hydraulic Excavators Machine Systems
Bucket Linkage - Remove and Install
303.5D CR, 304D CR, 305D CR and 305.5D CR Mini Hydraulic Excavators Machine Systems
Bucket Cylinder - Remove and Install
303.5D CR, 304D CR, 305D CR and 305.5D CR Mini Hydraulic Excavators Machine Systems
Stick Cylinder - Remove and Install
303.5D CR, 304D CR, 305D CR and 305.5D CR Mini Hydraulic Excavators Machine Systems
Stick - Remove
303.5D CR, 304D CR, 305D CR and 305.5D CR Mini Hydraulic Excavators Machine Systems
Stick - Install