C9.3 Engines for Caterpillar Built Machines Oil Consumption Is Excessive Caterpillar


Oil Consumption Is Excessive
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Probable Causes

  • Oil Level

  • Oil Leaks

  • Oil Viscosity

  • Turbocharger

Recommended Actions

Note: The procedures have been listed in order of probability. Complete the procedures in order.

Table 1
Troubleshooting Test Steps  Values  Results 

1. Excessive Oil in the Crankcase

A. Check the engine oil level. Too much oil in the engine crankcase can cause the engine to consume oil.

B. Ensure that the dipstick is properly calibrated and/or that the dipstick is correct for the application.
 

Oil
 

Result: There is excess oil in the crankcase.

Repair: Remove excess oil in the crankcase.

Result: There is no excess oil in the crankcase.

Proceed to Test Step 2.
 

2. Oil Leaks on the Outside of the Engine

A. Check for oil leaks on the outside of the engine. Refer to Systems Operation/Testing and Adjusting, "Lubrication System".
 
Oil Leaks  Result: There are oil leaks on the outside of the engine.
Repair: Repair or replace any damaged or worn components.
Result: There are no oil leaks on the outside of the engine.

Proceed to Test Step 3.
 

3. Oil Leaks in the Combustion Area of the Cylinder

A. Check for oil leaks in the combustion area of the cylinders.

B. Check for excessive engine blowby. Excessive engine blowby will cause unnecessary oil consumption. Excessive engine blowby can also cause unnecessary engine wear.
 

Oil Leaks
 

Result: There are oil leaks in the combustion area of the cylinder.

Repair: Repair or replace any damaged or worn components.

Result: There are no oil leaks in the combustion area of the cylinder.

Proceed to Test Step 4.
 

4. Oil leakage At the Injector

A. Check for the excessive transfer of oil from the high-pressure oil supply in the injector to the fuel return in the cylinder head.
 

Oil Leakage
 

Result: There is an excessive amount of oil at the injector.

Repair: Repair or replace damaged or worn components.

Result: There is not an excessive amount of oil at the injector.

Proceed to Test Step 5.
 

5. Oil Viscosity

A. Excessive consumption of engine oil can also result if engine oil with the wrong viscosity is used. Engine oil with a thin viscosity can be caused by fuel leakage into the crankcase or by increased engine temperature. Refer to the Operation and Maintenance Manual for additional information.
 

Oil
 

Result: The oil does not have the correct viscosity.

Repair: Change the oil.

Result: The oil has the correct viscosity.

Proceed to Test Step 6.
 

6. Condition of Turbocharger

A. Check the turbocharger for leakage.
 

Leakage
 

Result: The turbocharger is leaking.

Repair: Replace the turbocharger.

Return the unit to service.
 

Information System:

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