320D2 GC Excavator Machine Systems Fuel Tank - Remove and Install Caterpillar


Fuel Tank - Remove and Install
`
320D2 GC Excavator Machine Systems [M0066452]
FUEL SYSTEM
TANK GP-FUEL
320D2 GC Excavator Machine Systems Fuel Tank - Remove and Install
1.1. Removal Procedure
2.1. Installation Procedure

Removal Procedure

Table 1
Required Tools 
Tool  Part Number  Part Description  Qty 
138-7573  Link Bracket 
138-7575  Link Bracket 


NOTICE

Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting, and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids.

Refer to Special Publication, NENG2500, "Dealer Service Tool Catalog" for tools and supplies suitable to collect and contain fluids on Cat® products.

Dispose of all fluids according to local regulations and mandates.


  1. Swing the upper frame in order to gain access to the fuel tank.

  2. Drain the fuel.


    Illustration 1g01213760

  3. Remove cover (1).


    Illustration 2g01213765

  4. Open the right rear access door. Remove bolts (2) and (4). Remove step (3).


    Illustration 3g01213768

  5. Remove bolts (5) and cover (6).


    Illustration 4g01213795

  6. Disconnect harness assembly (7). Disconnect hose assembly (8).


    Illustration 5g01213844

  7. Remove sheet (9) from the underside of the machine.


    Illustration 6g01213832

  8. Close valve (12). Disconnect hoses (10) and (11). Remove clips (13).


    Illustration 7g01213856


    Illustration 8g01213861

  9. Attach Tooling (A), Tooling (B), and a suitable lifting device to fuel tank (15). The weight of fuel tank (15) is approximately 136 kg (300 lb).

  10. Remove mirror assembly (14). Remove bolts (16) and remove fuel tank (15).

Installation Procedure

Table 2
Required Tools 
Tool  Part Number  Part Description  Qty 
154-9731  Thread Lock Compound 


    Illustration 9g01213856


    Illustration 10g01213861

  1. Attach Tooling (A), Tooling (B), and a suitable lifting device to fuel tank (15). The weight of fuel tank (15) is approximately 136 kg (300 lb).

  2. Install fuel tank (15). Apply Tooling (C) to bolts (16). Install bolts (16). Install mirror assembly (14).


    Illustration 11g01213832

  3. Connect hoses (10) and (11). Tighten the clamps for hoses (10) and (11) to a torque of 3 ± .4 N·m (27 ± 4 lb in). Install clips (13). Open valve (12).


    Illustration 12g01213844

  4. Install sheet (9) to the underside of the machine.


    Illustration 13g01213795

  5. Connect harness assembly (7). Connect hose assembly (8).


    Illustration 14g01213768

  6. Install cover (6). Install bolts (5).


    Illustration 15g01213765

  7. Install step (3). Install bolts (2) and (4). Close the right rear access door.


    Illustration 16g01213760

  8. Install cover (1).

  9. Fill the fuel tank.

Information System:

320D2 GC Excavator Machine Systems Counterweight - Remove and Install
C2.4 Tier 4 Final Engines for Caterpillar Built Machines Pistons and Connecting Rods - Assemble
C2.4 Tier 4 Final Engines for Caterpillar Built Machines Pistons and Connecting Rods - Disassemble
C2.4 Tier 4 Final Engines for Caterpillar Built Machines Rocker Shaft - Assemble
C2.4 Tier 4 Final Engines for Caterpillar Built Machines Rocker Shaft - Disassemble
300.9D VPS Mini Hydraulic Excavator Machine Systems Fuel Injection Nozzle - Test
An Improved Double Grouser Track Shoe is Now Used On Certain Excavators {4170}
325F Excavator Engine Supplement Cooling System Package (Radiator, Hydraulic Oil Cooler, and Aftercooler) - Assemble
C2.4 Tier 4 Final Engines for Caterpillar Built Machines Camshaft Gear - Remove and Install
320D2 GC Excavator Machine Systems Cab - Remove and Install
320D2 GC Excavator Machine Systems Window Wiper Motor - Remove and Install - Upper
320D2 GC Excavator Machine Systems Upper Frame and Undercarriage Frame - Connect
325F Excavator Machine Systems Counterweight - Remove and Install
312F and 313F Excavator Machine System Specifications Hydraulic Tank and Filter
312F and 313F Excavator Machine System Specifications Air Conditioner Lines
312F and 313F Excavator Machine System Specifications Control Valve (Auxiliary)
316F Excavator Machine System Specifications Stick - 3.1 m (10.17 ft)
312D2 and 313D2 Excavators Fuses - Replace
320D2 GC Excavator Machine Systems Check Valve (Cooler Bypass) - Remove and Install
320D2 GC Excavator Machine Systems Hydraulic Lockout Control - Remove and Install
320D2 GC Excavator Machine Systems Seat - Remove and Install
320D2 GC Excavator Machine Systems Seat Support - Remove and Install
320D2 GC Excavator Machine Systems Seat Suspension - Remove and Install
320D2 GC Excavator Machine Systems Storage Box and Covers (Cab) - Remove and Install