320D2 GC Excavator Machine Systems Control Manifold (Pilot Oil) - Disassemble - Hydraulic Lockout, Swing Brake, Travel Caterpillar


Control Manifold (Pilot Oil) - Disassemble - Hydraulic Lockout, Swing Brake, Travel
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1.1. Disassembly Procedure

Disassembly Procedure

Start By:

  1. Remove the control manifold (pilot oil).


NOTICE

Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting, and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids.

Refer to Special Publication, NENG2500, "Dealer Service Tool Catalog" for tools and supplies suitable to collect and contain fluids on Cat® products.

Dispose of all fluids according to local regulations and mandates.



NOTICE

Keep all parts clean from contaminants.

Contamination of the hydraulic system with foreign material will reduce the service life of the hydraulic system components.

To prevent contaminants from entering the hydraulic system, always plug or cap the lines, fittings, or hoses as they are disconnected. Cover any disassembled components and clean them properly before assembly.

Clean the hydraulic system properly after any major component exchange or especially after a component failure, to remove any contamination.




    Illustration 1g01211570

  1. Remove bolts (1) and valve assembly (2).


    Illustration 2g01211571

  2. Remove O-ring seals (3).

  3. Repeat Steps 1 and 2 for the remaining valve assemblies.


    Illustration 3g01211572


    Illustration 4g01211575

    ------ WARNING! ------

    Personal injury can result from being struck by parts propelled by a released spring force.

    Make sure to wear all necessary protective equipment.

    Follow the recommended procedure and use all recommended tooling to release the spring force.


  4. Remove plugs (4) and (5).

  5. Remove spool (6).

  6. Remove spring (8) and spool (7).

  7. Remove O-ring seals (9) from plugs (4) and (5).


    Illustration 5g01211576

  8. Remove spring (10).

Information System:

Installing the Hand Throttle Kit {1435}
320D2 GC Excavator Machine Systems Control Manifold (Pilot Oil) - Remove and Install
320D2 GC Excavator Machine Systems Pilot Valve (Joystick) - Assemble
320D2 GC Excavator Machine Systems Pilot Valve (Joystick) - Disassemble
320D2 GC Excavator Machine Systems Pilot Valve (Joystick) - Remove and Install
320D2 GC Excavator Machine Systems Auxiliary Pilot Valve (Straight Travel) - Remove and Install
320D2 GC Excavator Machine Systems Main Hydraulic Pump - Assemble
320D2 GC Excavator Machine Systems Main Hydraulic Pump - Disassemble
320D2 GC Excavator Machine Systems Main Hydraulic Pump - Remove and Install
320D2 GC Excavator Machine Systems Gear Pump (Pilot) - Assemble
320D2 GC Excavator Machine Systems Gear Pump (Pilot) - Disassemble
320D2 GC Excavator Machine Systems Gear Pump (Pilot) - Remove and Install
320D2 GC Excavator Machine Systems Control Manifold (Pilot Oil) - Assemble - Hydraulic Lockout, Swing Brake, Travel
320D2 GC Excavator Machine Systems Pilot Valve (Travel) - Remove and Install
320D2 GC Excavator Machine Systems Pilot Valve (Travel) - Disassemble
320D2 GC Excavator Machine Systems Pilot Valve (Travel) - Assemble
320D2 GC Excavator Machine Systems Accumulator - Remove and Install
320D2 GC Excavator Machine Systems Pressure Reducing Valve - Remove and Install
320D2 GC Excavator Machine Systems Pressure Reducing Valve - Disassemble
320D2 GC Excavator Machine Systems Pressure Reducing Valve - Assemble
320D2 GC Excavator Machine Systems Main Control Valve - Remove and Install
320D2 GC Excavator Machine Systems Main Control Valve - Disassemble
320D2 GC Excavator Machine Systems Main Control Valve - Assemble
320D2 GC Excavator Machine Systems Auxiliary Pilot Valve (Straight Travel) - Disassemble