415F2 Industrial Loader Machine Systems Bucket - Remove and Install Caterpillar


Bucket - Remove and Install
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415F2 Industrial Loader Machine Systems [M0067024]
WORK TOOLS
BUCKET GP
415F2 Industrial Loader Machine Systems Bucket - Remove and Install
1.1. Removal Procedure
2.1. Installation Procedure

Removal Procedure

Table 1
Required Tools 
Tool  Part Number  Part Description  Qty 
1P-1863  Retaining Ring Pliers 
1U-9200  Lever Puller Hoist 
386-6031(1) Lever Puller Hoist Gp 
439-3940  Link Bracket 
189-0408  Shackle As 
1P-1831  Bearing Puller Adapter 
FT-1410 Sleeve 
126-8928 Hard Washer 
9V-6833 Nut 
4C-9633 Puller Stud 
350-7768 Electric Hydraulic Pump Gp 115V 
350-7769 Electric Hydraulic Pump Gp (230V) 
6V-3160 Double Acting Cylinder 
(1) This part complies with European requirements.

Start By:

  1. Release the system pressure.

------ WARNING! ------

When you are using hydraulic cylinders and puller studs, always ensure that the rated capacity of the puller stud meets or exceeds the rated capacity of the hydraulic cylinder. If the puller stud does not meet or exceed the rated capacity of the hydraulic cylinder, a sudden failure of the puller stud could occur. The sudden failure of the puller stud could result in personal injury or death.


  1. Lower the bucket to the ground.


    Illustration 1g02848499

  2. Remove pin (1) and yoke assembly (2).


    Illustration 2g02848503

  3. Remove bolts (3) and tube assembly (4).


    Illustration 3g01248762


    Illustration 4g01248763

  4. Attach a suitable lifting device to tilt cylinder (5). The bucket linkage will be repositioned with tilt cylinder (5) as a unit. The weight of tilt cylinder (5) and the bucket linkage is approximately 158 kg (350 lb).

  5. Disconnect the hose assemblies.

  6. Use Tooling (A) to remove retaining rings (6) and (8). Remove pin assemblies (7) and (9). Remove any shims that may be present.


    Illustration 5g01625260

  7. Use Tooling (B) and Tooling (C) to secure tilt cylinder (5) to the cab.


    Illustration 6g01248765

  8. Attach Tooling (D) and a suitable lifting device to bucket (10). The weight of bucket (10) is approximately 816 kg (1800 lb).


    Illustration 7g01248837

  9. Use Tooling (A) to remove retaining rings (11). Remove pin assembly (12). Record the position of any shims that may be present. Repeat for the other side.


    Illustration 8g01248851

  10. Remove bucket (10).


    Illustration 9g01626901


    Illustration 10g01626903

  11. Use Tooling (E) to remove bearings (13) and (14).

Installation Procedure

  1. Install bucket (10) in the reverse order of removal.

    1. Lower the temperature of bearings (13) and (14). Use Tooling (E) to install bearings (13) and (14).

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