415F2 Industrial Loader Machine Systems Lift Arms - Remove and Install - Single Tilt Caterpillar


Lift Arms - Remove and Install - Single Tilt
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415F2 Industrial Loader Machine Systems [M0067024]
IMPLEMENTS
CONTROL GP
415F2 Industrial Loader Machine Systems Lift Arms - Remove and Install - Single Tilt
1.1. Removal Procedure
2.1. Installation Procedure

Removal Procedure

Table 1
Required Tools 
Tool  Part Number  Part Description  Qty 
8S-7640  Stand 
8S-7631 Tube 
8S-8048 Saddle 
8S-7615 Pin 
1U-9200  Lever Puller Hoist 
386-6031(1) Lever Puller Hoist 
1P-1832  Adapter 
9S-5565 Pin Puller Sleeve As 
126-8928 Hard Washer 
9U-6833 Nut 
5P-4776 Puller Stud 
350-7768 Electric Hydraulic Pump Gp (115V) 
350-7769 Electric Hydraulic Pump Gp (230V) 
6V-3160 Double Acting Cylinder 
(1) This part number complies with European requirements.

Start By:

  1. Remove the tilt cylinder.

  2. Remove the bucket.

------ WARNING! ------

Cylinders equipped with lock valves can remain pressurized for very long periods of time, even with the hoses removed.

Failure to relieve pressure before removing a lock valve or disassembling a cylinder can result in personal injury or death.

Ensure all pressure is relieved before removing a lock valve or disassembling a cylinder.


------ WARNING! ------

When you are using hydraulic cylinders and puller studs, always ensure that the rated capacity of the puller stud meets or exceeds the rated capacity of the hydraulic cylinder. If the puller stud does not meet or exceed the rated capacity of the hydraulic cylinder, a sudden failure of the puller stud could occur. The sudden failure of the puller stud could result in personal injury or death.




    Illustration 1g03024176

  1. Raise lift arms (1) and secure with Tooling (A). Attach a suitable lifting device to the rod end of lift cylinder (3). The weight of lift cylinder (3) is approximately 57 kg (125 lb). Remove pin assembly (2). Use the suitable lifting device to lower the rod end of lift cylinder (3) away from lift arms (1). Repeat for the other side.


    Illustration 2g03024517

  2. Disconnect hose assemblies (4) and (5) from each side of the machine.


    Illustration 3g03024557

  3. Attach Tooling (B) and a suitable lifting device to lift arms (1). The weight of lift arms (1) is approximately 318 kg (700 lb).


    Illustration 4g03024656


    Illustration 5g03025632

  4. Remove bolts (6) and the retaining plate. Use two people to remove pin (7). The weight of pin (7) is approximately 24kg (52 lb). Remove lift arms (1).

    Note: Note the number and the location of the shims for assembly purposes.



    Illustration 6g03025957


    Illustration 7g03033160

  5. Use Tooling (C) to remove bearings (8).

Installation Procedure

  1. Install lift arms (1) in the reverse order of removal.

    1. Lower the temperature of bearings (8). Use Tooling (C) to install bearings (8).

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