415F2 Industrial Loader Machine Systems Cab - Remove Caterpillar


Cab - Remove
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415F2 Industrial Loader Machine Systems [M0067024]
OPERATOR STATION
CAB GP
415F2 Industrial Loader Machine Systems Cab - Remove
415F2 Industrial Loader Machine Systems Cab - Install
1.1. Removal Procedure

Removal Procedure

Table 1
Required Tools 
Tool  Part Number  Part Description  Qty 
386-6033  Lever Puller Hoist Gp 

Start By:

  1. Release the pressure in the hydraulic system.

  2. Remove steering wheel.

    ------ WARNING! ------

    Personal injury can result from contact with refrigerant.

    Contact with refrigerant can cause frost bite. Keep face and hands away to help prevent injury.

    Protective goggles must always be worn when refrigerant lines are opened, even if the gauges indicate the system is empty of refrigerant.

    Always use precaution when a fitting is removed. Slowly loosen the fitting. If the system is still under pressure, release it slowly in a well ventilated area.

    Personal injury or death can result from inhaling refrigerant through a lit cigarette.

    Inhaling air conditioner refrigerant gas through a lit cigarette or other smoking method or inhaling fumes released from a flame contacting air conditioner refrigerant gas, can cause bodily harm or death.

    Do not smoke when servicing air conditioners or wherever refrigerant gas may be present.

    Use a certified recovery and recycling cart to properly remove the refrigerant from the air conditioning system.


  1. Recover the air conditioner refrigerant from the air conditioner system. Refer to Service Manual, SENR5664, ""All Products Air Conditioning and Heating R-134a for All AVSpare Machines" for the correct procedure. Refer to Special Publication, NENG2500, ""Air Conditioning Tools"" for the correct tools."


    Illustration 1g03849691


    Illustration 2g06040680


    Illustration 3g06034314

  2. Remove plate (1) and floor mat (2). Remove bolts (3) . Relocate plate assembly (4). Disconnect harness assembly (5).


    Illustration 4g06050732

  3. Remove pins (6) and cover (7).


    Illustration 5g06050736


    Illustration 6g06050741

  4. Remove upper cover (8). Disconnect harness assemblies (9). Remove lower cover (10).


    Illustration 7g06050746

  5. Remove covers (11).


    Illustration 8g06050984

  6. Unsnap lower panel (12) loose from the upper panel. Remove lower panel (12).


    Illustration 9g06050992

  7. Disconnect brake hose assemblies (13) and (14).


    Illustration 10g06051001

  8. Disconnect hose assemblies (15) and (16) from steering metering pump (17).


    Illustration 11g06032228


    Illustration 12g06032233

  9. Remove panel assemblies (18) and panel (19).


    Illustration 13g06041234


    Illustration 14g06041342

  10. Remove bolts (21) and relocate pilot valve (22) from base (20).

  11. Disconnect and cap hose assemblies (23) from pilot valve (22).


    Illustration 15g06051008


    Illustration 16g06051142

  12. Remove cover (24). Clamp and disconnect heater hoses (25).


    Illustration 17g06032275


    Illustration 18g06032379

  13. Remove duct assembly (26) and panel (27).

  14. Disconnect refrigerant hoses (28).


    Illustration 19g06051204

  15. Disconnect linkages (29) from loader control valve (30).


    Illustration 20g06051638

  16. Disconnect shifter assembly (31).


    Illustration 21g06051264

  17. Disconnect all ground straps (32) from under the cab assembly.

    Note: Check for any ground straps and hose assemblies that may be attached to the cab assembly.



    Illustration 22g06051281

  18. Remove mounting bolts (33) from the cab assembly.


    Illustration 23g06051664

    Note: Typical example.

  19. Attach Tooling (A) and a suitable lifting device to cab assembly (34). The weight of cab assembly (34) is approximately 1134 kg (2500 lb). Remove cab assembly (34).

Information System:

415F2 Industrial Loader Machine Systems Canopy - Remove and Install
415F2 Industrial Loader Machine Systems Window Wiper and Wiper Motor (Front) - Remove and Install
415F2 Industrial Loader Machine Systems Steering Wheel - Remove and Install
415F2 Industrial Loader Machine Systems Steering Metering Pump - Remove and Install
320D2 GC Excavator Engine Supplement Engine - Remove and Install
415F2 Industrial Loader Machine Systems Hydraulic Tank - Remove and Install
415F2 Industrial Loader Machine Systems Piston Pump (Main Hydraulic) - Remove and Install
307E2 Mini Hydraulic Excavator Machine Systems Final Drive and Travel Motor - Remove
415F2 Industrial Loader Machine Systems Lift Arms - Remove and Install - Single Tilt
415F2 Industrial Loader Machine Systems Lift Cylinder - Remove and Install - Single Tilt
415F2 Industrial Loader Machine Systems Tilt Cylinder - Remove and Install - Single Tilt
415F2 Industrial Loader Machine Systems Bucket Positioner Control - Remove and Install - Single Tilt
415F2 Industrial Loader Machine Systems Cab - Install
415F2 Industrial Loader Machine Systems Refrigerant Accumulator - Remove and Install
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816K Landfill Compactor Transmission Magnetic Screen - Clean
GSV520 and GSV525 Orange Peel Grapples Head Assembly and Bushing - Remove and Install
An Improved Routing is Now Used for the Pilot Hose on Certain 336D2 and 340D2 Excavators {5057, 5059}
Improved Software is Available to Re-Flash the Monitor Software for Certain 307E2 Tier 4 Final Mini Hydraulic Excavators {7490, 7601, 7603, 7610, 7620}
An Improved Air Conditioning Compressor Is Used On Certain Wheeled Excavators {1152, 1802}
320D2 GC Excavator Engine Supplement Radiator and Hydraulic Oil Cooler - Remove and Install
320D2 GC Excavator Engine Supplement Radiator - Remove and Install
Replacement Procedure for the Return Hose Assemblies on Certain 308E2 Excavators {5057, 5068}
320D2 GC Excavator Engine Supplement Hydraulic Oil Cooler - Remove and Install