415F2 Industrial Loader Power Train Transmission (Direct Drive) - Remove Caterpillar


Transmission (Direct Drive) - Remove
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1.1. Removal Procedure

Removal Procedure

Table 1
Required Tools 
Tool  Part Number  Part Description  Qty 
422-2352  Support Stand As 
444-0526  Air/Hydraulic Jack Gp 
286-7889  Stand 
283-1478 Tube 
8S-7615 Pin 
1U-7505  Hydraulic Jack 
1U-7558 Mounting Adapter Gp 
456-4449  Support Tube 
1U-7505  Hydraulic Jack 
308-3471  Jack Stand Gp 


    Illustration 1g03826658

  1. Use two people to remove guard assembly (2). The weight of guard assembly (2) is approximately 32 kg (70 lb). Remove bolts (1) and guard assembly (2).


    Illustration 2g03094942

    Note: Typical example.

  2. Use Tooling (B) to raise the front of the machine. Position two of Tooling (A) under the front of the machine.

  3. Lower the bucket to the ground. Place the control for the bucket into the FLOAT position.


    Illustration 3g06042106

  4. Raise the machine so that the machine is level and 1270 mm (50.0 inch) off the floor. Position two of Tooling (C) under the rear of the machine.

  5. Drain the transmission. Refer to Operation and Maintenance Manual, "Transmission Oil - Change" for the correct draining procedure.

  6. Remove the piston pump.

  7. Remove the front drive shaft if applicable.

  8. Remove the rear drive shaft.


    Illustration 4g03826775

  9. Disconnect harness assembly (3).


    Illustration 5g03827467

  10. Disconnect hose assembly (4).


    Illustration 6g03826776

  11. Disconnect harness assembly (6). Remove bolt (7) and reposition shift rod assembly (5) out of the way.


    Illustration 7g03826777

  12. Remove bolt (8) that retains the transmission filler tube.


    Illustration 8g03826778

  13. Disconnect hose assembly (9).

  14. Loosen clamp (10) and disconnect hose (11).


    Illustration 9g03826779

  15. Remove transmission oil filter (12) to remove the bell housing bolts.

  16. Loosen clamp (13) and disconnect hose (14).


    Illustration 10g03826781

  17. Remove bolts (16) and cover (15).


    Illustration 11g03826782

  18. Rotate the flywheel to access bolts (17). Remove bolts (17).


    Illustration 12g03826783


    Illustration 13g03826996

  19. Attach Tooling (F) to transmission (20).

  20. Install Tooling (D), Tooling (E), and Tooling (G) to support engine (18).

  21. With engine (18) and transmission (20) supported remove the nuts, the washers, and bolts (19).


    Illustration 14g03827045

  22. Remove bolts (21) and the washers from transmission (20).


    Illustration 15g03827474

  23. Place a suitable cable strap (22) around drive plate (23) for the converter.


    Illustration 16g03826785

  24. Use Tooling (F) to remove transmission (20). The weight of transmission (20) is approximately 255 kg (562 lb).


    Illustration 17g03827094

  25. Cut cable straps (26).

  26. Disconnect connector assembly (24), connector assembly (25), connector assembly (27), and connector assemblies (28). Remove the harness assembly from the transmission.

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