415F2 Industrial Loader Power Train Transmission (Direct Drive) - Install Caterpillar


Transmission (Direct Drive) - Install
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1.1. Installation Procedure

Installation Procedure

Table 1
Required Tools 
Tool  Part Number  Part Description  Qty 
422-2352  Support Stand As 
444-0526  Air/Hydraulic Jack Gp 
286-7889  Stand 
283-1478 Tube 
8S-7615 Pin 
1U-7505  Hydraulic Jack 
1U-7558 Mounting Adapter Gp 
456-4449  Support Tube 
1U-7505  Hydraulic Jack 
308-3471  Jack Stand Gp 


    Illustration 1g03827094

  1. Install the harness assembly on the transmission. Connect connector assembly (24), connector assembly (25), connector assembly (27), and connector assemblies (28).

  2. Install cable straps (26).


    Illustration 2g03826785

  3. Attach Tooling (F) to transmission (20). The weight of transmission (20) is approximately 255 kg (562 lb).

  4. Use Tooling (F) to install transmission assembly (20).


    Illustration 3g03827474

  5. Remove cable strap (22) from drive plate (23) for the converter.


    Illustration 4g03827045

  6. Install bolts (21) and washers to transmission assembly (20).


    Illustration 5g03826996


    Illustration 6g03826783

  7. Install the nuts, the washers, and bolts (19).

  8. Remove Tooling (F) from transmission (20).

  9. Remove Tooling (D), Tooling (E), and Tooling (G) from engine (18).


    Illustration 7g03826782

  10. Rotate the flywheel and install bolts (17).


    Illustration 8g03826781

  11. Reinstall cover (15) and bolts (16).


    Illustration 9g03826779

  12. Install transmission oil filter (12). Refer to Operation and Maintenance Manual, "Transmission Oil Filter - Replace".

  13. Connect hose (14) and tighten clamp (13).


    Illustration 10g03826778

  14. Connect hose (11) and tighten clamp (10).

  15. Connect hose assembly (9).


    Illustration 11g03826777

  16. Position the transmission filler tube and install bolt (8).


    Illustration 12g03826776

  17. Position shift rod assembly (5) and install bolt (7).

  18. Connect harness assembly (6).


    Illustration 13g03827467

  19. Connect hose assembly (4).


    Illustration 14g03826775

  20. Connect harness assembly (3).

  21. Install the rear drive shaft.

  22. Install the front drive shaft if applicable.

  23. Install the piston pump.

  24. Fill the transmission with oil. Refer to Operation and Maintenance Manual, "Transmission Oil - Change" for the correct filling procedure.


    Illustration 15g06042106

  25. Raise the machine and remove Tooling (C) from under the rear of the machine.


    Illustration 16g03094942

    Note: Typical example.

  26. Use Tooling (B) to raise the front of the machine. Remove Tooling (A) from under the front of the machine.


    Illustration 17g03826658

  27. Use two people to install guard assembly (2). The weight of guard assembly (2) is approximately 32 kg (70 lb). Install guard assembly (2) and bolts (1).

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