415F2 Industrial Loader Power Train Axle Housing and Flange - Install Caterpillar


Axle Housing and Flange - Install
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1.1. Installation Procedure

Installation Procedure

Table 1
Required Tools 
Tool  Part Number  Part Description  Qty 
230-7923  Spanner Wrench As 
2P-8312  Retaining Ring Pliers 
129-1938  Grease Cartridge 


    Illustration 1g01023136

  1. Use a suitable lifting device to install knuckle (17). The weight of knuckle (17) is approximately 50 kg (110 lb).


    Illustration 2g01023130

  2. Do not install shims (14) currently. Install pin assembly (13). Install bolts (12). Do not tighten bolts (12) now.

  3. Apply Tooling (D) to the surface of pin assembly (15). Install pin assembly (15) and bolts (16). Tighten bolts (16) to a torque of 300 N·m (221 lb ft).


    Illustration 3g01023126

  4. Install wheel flange (10) and bearing cone (11).


    Illustration 4g01023088

  5. Install ring gear (9).


    Illustration 5g01047569

  6. Use Tooling (B) and install spanner nut (3). Tighten spanner nut (3) to a torque of 1000 N·m (738 lb ft). Install locking plate (4) and bolts (5). Tighten bolts (5) to a torque of 70 N·m (52 lb ft).

    Note: If the tab on locking plate (4) does not line up with the slot in spanner nut (3), tighten spanner nut (3) until the slot and the tab are aligned.



    Illustration 6g01023074


    Illustration 7g01023075

  7. Use a suitable pry bar and push the double U-joint toward the wheel flange. This will simplify the installation of retaining ring (8) easier. Install washer (6) and thrust washer (7). Use Tooling (D) and install retaining ring (8).


    Illustration 8g01029956

  8. Insert a suitable pry bar and move the knuckle up and down when you tighten bolts (12). Tighten bolts (12) until there is no end play. Use a suitable feeler gauge and measure the clearance between pin assembly (13) and the knuckle. Measure the clearance at several points and average the measurement. Use shims (14) that equal the measurement to achieve Zero end play.

  9. Remove pin assembly (13). Apply Tooling (D) to the surface of pin assembly (13). Install pin assembly (13), the correct shims (14), and bolts (12). Tighten bolts (12) to a torque of 300 N·m (221 lb ft).


    Illustration 9g01032913

  10. Install tie rod end (1) into the axle housing. Install nut (2). Tighten nut (2) to a torque of 220 N·m (162 lb ft).

End By:

  1. Install the final drive planetary.

Information System:

415F2 Industrial Loader Power Train Axle Housing and Flange - Assemble
415F2 Industrial Loader Power Train Axle Housing and Flange - Disassemble
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