415F2 Industrial Loader Power Train Rear Axle - Install Caterpillar

Installation Procedure

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Illustration 1	g06042753

1. Attach rear axle assembly (8) to Tooling (B) with suitable chains. The weight of rear axle assembly (8) is approximately 580 kg (1279 lb).
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   Illustration 2	g06043090

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   Illustration 3	g06043165

2. Position bolts (10) with washers and nuts. Repeat this step for the opposite side

3. Tighten bolts (10).
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   Illustration 4	g06043104

4. Install cover (9). Repeat this step for the opposite side.
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   Illustration 5	g06042744

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   Illustration 6	g06042739

5. Connect brake clevis (6) and (7).
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   Illustration 7	g06042710

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   Illustration 8	g06042537

6. Connect hose assembly (4). Connect hose assemblies (5).
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   Illustration 9	g02920158

7. Secure rear tire and rim (2) to a suitable power truck. The weight of rear tire and rim (2) is approximately 175 kg (385 lb). Use the suitable power truck to position rear tire and rim (2) onto the machine.

   Note: Ensure studs and lug nuts (1) are clean and dry.

8. Apply one drop of Tooling (C) to the threads of lug nuts (1). Install lug nuts (1).

9. Repeat Steps 7 through 8 for the opposite side of the machine.
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   Illustration 10	g06042173

10. Install rear drive shaft (3).
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    Illustration 11	g06042106

11. Raise the rear of the machine. Remove Tooling (A). Lower the machine to the ground.
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    Illustration 12	g01260063

12. Tighten lug nuts (1) to a torque of 460 ± 60 N·m (340 ± 44 lb ft).

13. Purge the air from the brakes. Refer to Testing and Adjusting Manual, "Brake System Air - Purge".