Axle Housing (Service Brakes, Differential and Bevel Gear) - Disassemble
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415F2 Industrial Loader Power Train
[M0067026]
415F2 Industrial Loader Power Train
Rear Axle - Install
415F2 Industrial Loader Power Train
Axle Housing (Service Brakes, Differential and Bevel Gear) - Assemble
BRAKING SYSTEM
BRAKE GP
415F2 Industrial Loader Power Train
Rear Axle - Remove
415F2 Industrial Loader Power Train
Rear Axle - Install
415F2 Industrial Loader Power Train
Axle Housing (Service Brakes, Differential and Bevel Gear) - Disassemble
415F2 Industrial Loader Power Train
Axle Housing (Service Brakes, Differential and Bevel Gear) - Assemble
1.1. Disassembly Procedure
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Required Tools | |||
Tool | Part Number | Part Description | Qty |
A | 220-8428 | Spanner Wrench | 1 |
B | 220-8430 | Pinion Wrench | 1 |
C | - | Soft Hammer |
Start By:
- Remove the axle housing, axle shaft, and wheel flange.
- Remove plates (1), brake discs (2), and brake disc carrier gear (3).
Note: Record position of disc brake hub (3) for assembly purpose.
Show/hide tableIllustration 2 g03259652 - Loosen locknut (4) and remove adjusting screw (5).
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Illustration 3 g03259655 - Remove screw (6) and washer (7).
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Illustration 4 g03259658 - Put an alignment mark on the lever (8) and shaft (9) for use during assembly and to distinguish between right and left control.
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Illustration 5 g03259665 Show/hide tablePersonal injury can result from being struck by parts propelled by a released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to release the spring force.
- Loosen lever (8) to release tension on spring (10). Remove lever (8) and spring (10).
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Illustration 6 g03259666 - Remove washer (11) and spacer (12).
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Illustration 7 g03259667 - Remove bolts (13) and bracket (14).
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Illustration 8 g03259668 - Make an alignment mark on cam (15) near screw (16) align with the top of the roll pin, for use during assembly.
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Illustration 9 g03262496 Show/hide tableIllustration 10 g03262497 - Remove shaft screw (17), being careful the steel ball (18) does not get lost. Remove steel ball (18).
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Illustration 11 g03262498 - Remove O-ring seal (19).
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Illustration 12 g03262499 - Remove shaft (20), and cam (15).
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Illustration 13 g03652826 - Remove self-adjusting kit (25) and brake mechanism return kit (24).
- Remove brake piston (23).
- Remove O-ring seals (22) and (21).
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Illustration 14 g03652828 - Make an alignment mark on brake housing (27) and center housing for assembly purpose. Remove bolt (28).
- Remove brake housing (27) and O-ring seal (26).
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Illustration 15 g03262502 - Remove differential carrier (29).
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Illustration 16 g03652897 - Lock the differential carrier in a vise. Remove bolts (30) and bevel gear (31).
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Illustration 17 g03652894 - Make alignment marks on the two differential housings (33) and (39) before split for assembly purpose.
- Disassemble the differential housings (33) and (39).
- Remove thrust washers (37), sun gears (35), thrust bearings (38), spider gears (34), and shafts (36). Check the operating and wear conditions of the components.
- Remove bearing cones (32) and (40) from differential housings (33) and (39).
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Illustration 18 g03652890 - Remove pipe (43) from housing (41). Remove O-ring seals (42) from pipe (43).
- Remove O-ring seal (44).
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Illustration 19 g03652887 Show/hide tableIllustration 20 g03652885 - Remove bolt (47) and retainer (46). Use Tooling (A) to remove spanner nut (45) . If necessary remove bearing cup (48). Repeat this step for the opposite side.
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Illustration 21 g03652883 - Remove retaining ring (51).
- Remove yoke (50), seal ring (53), O-ring seal (49), and washer (52).
Note: This is a destructive operation for seal ring (53).
Show/hide tableIllustration 22 g06047672 - Use Tooling (A) and Tooling (B) to remove locknut (52).
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Illustration 23 g06047688 - Use Tooling (C) to remove pinion shaft (53).
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Illustration 24 g06047740 - Remove washer (60), bearing cone (59), washers (57), and collapsible spacer (58) from pinion shaft (56). Discard collapsible spacer (58).
- Remove bearing cone (54) from pinion shaft (56). Remove shims (55). Check shims (55) for wear. If necessary replace shims (55).
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Illustration 25 g06047742 - Check bearing cups (61).
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Illustration 26 g06047649 Show/hide tablePersonal injury can result from being struck by parts propelled by a released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to release the spring force.
- Remove bolts (77), cover (76), and O-ring seal (75).
- Remove piston (74) from cover (76). Remove O-ring seals (73) from piston (74).
- Remove retaining ring (72), bushing (71), and spring (70) from rod (69).
- Remove bolts (62), cover (63), O-ring seal (64), spring (65), and washer (66) from the center housing.
- Remove rod (69) from fork (68). Remove retaining ring (67) from rod (69). Remove fork (68) from the center housing.
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Illustration 1 | g03642506 |
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