312C Excavator Machine Systems Main Hydraulic Pump - Install Caterpillar


Main Hydraulic Pump - Install
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1.1. Installation Procedure

Installation Procedure

Table 1
Required Tools 
Tool  Part Number  Part Description  Qty 
138-7575  Link Bracket 


NOTICE

Keep all parts clean from contaminants.

Contaminants may cause rapid wear and shortened component life.



NOTICE

Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting, and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids.

Refer to Special Publication, NENG2500, "Dealer Service Tool Catalog" for tools and supplies suitable to collect and contain fluids on Cat® products.

Dispose of all fluids according to local regulations and mandates.




    Illustration 1g00816760

  1. Install the hub on the pump shaft. Install setscrews (30). Tighten setscrews (30) to a torque of 110 ± 10 N·m (81 ± 7 lb ft).


    Illustration 2g00816757

  2. Install coupling (28) on hub (29). Secure the coupling with bolts (27). Tighten bolts (27) to a torque of 220 ± 10 N·m (162 ± 7 lb ft).


    Illustration 3g00817018

  3. Install bolts (28A) in the flywheel. The bolts connect the flywheel to the coupling.


    Illustration 4g00995524

  4. Install Tooling (A) and a suitable lifting device on the main hydraulic pump (26). The weight of main hydraulic pump (26) is approximately 136 kg (300 lb).


    Illustration 5g00816755

  5. Bolts (28A) in the flywheel must align with the holes in the coupling. Refer to illustration 3. Move main hydraulic pump (26) into position and install bolts (25).


    Illustration 6g00816735

  6. Connect harness assemblies (23) and install bolt (24) for the clip.


    Illustration 7g00816699

  7. Connect hose assembly (22). Connect harness assembly (21) and install bolt (20) for the clip.


    Illustration 8g00816643

  8. Check the O-ring seal in pipe assembly (19) for wear and for damage. If necessary, replace the O-ring seal. Position the pipe assembly and install bolts (18). Connect tee assembly (17) to the main hydraulic pump.


    Illustration 9g00816640

  9. Connect hose assemblies (13), (14), (15), and (16).


    Illustration 10g00816588

  10. Connect hose assemblies (8), (9), (10), (11), and (12).


    Illustration 11g00816276

  11. Install sheet (support) (5). Install lower sheet assembly (7) and upper sheet assembly (6).

  12. Secure cables with clips (3). Secure harness assemblies with cable straps (4).


    Illustration 12g00816174

  13. Install sheet (1) under the engine flywheel housing.

  14. Fill the hydraulic system with hydraulic oil. Refer to Operation and Maintenance, "Lubricant Viscosities and Refill Capacities". Refer to Operation and Maintenance, "Hydraulic System Oil Level - Check".

End By:

  1. Install the muffler. Refer to Disassembly and Assembly, "Muffler - Install".

Information System:

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