C7.1 Industrial Engine Crankshaft Gear - Remove and Install Caterpillar


Crankshaft Gear - Remove and Install
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1.1. Removal Procedure
2.1. Installation Procedure

Removal Procedure

Table 1
Required Tools 
Tool  Part Number  Part Description  Qty 
8H-0663  Bearing Puller  
5F-7345 Screw 
126-7183 Crossblock 
126-7177 Puller Leg 

Start By:

  1. Remove the front housing. Refer to Disassembly and Assembly, "Housing (Front) - Remove" for the correct procedure.

  2. Remove the engine oil pump. Refer to Disassembly and Assembly, "Engine Oil Pump - Remove" for the correct procedure.


NOTICE

Keep all parts clean from contaminants.

Contaminants may cause rapid wear and shortened component life.




    Illustration 1g02048917


    Illustration 2g02049073

  1. Use Tooling (A) in order to remove crankshaft gear (4) from crankshaft (2).

  2. If necessary, remove key (1) and remove friction shim (3) from crankshaft (2).

    Note: Do not remove the key from the crankshaft unless the key is damaged.

Installation Procedure


NOTICE

Keep all parts clean from contaminants.

Contaminants may cause rapid wear and shortened component life.


  1. Ensure that all components are clean and free from wear and damage. If necessary, replace any components that are worn or damaged.


    Illustration 3g02052055

  2. If necessary, install a new friction shim (3) to crankshaft (2).

  3. If necessary, install a new key (1) to crankshaft (2).

    ------ WARNING! ------

    Hot parts or hot components can cause burns or personal injury. Do not allow hot parts or components to contact your skin. Use protective clothing or protective equipment to protect your skin.


  4. Heat crankshaft gear (4) in an oven to 150° ± 50°C (302° ± 90°F). Align the keyway on crankshaft gear (4) with key (1) in the crankshaft. Install crankshaft gear (4) to crankshaft (2). Ensure that shoulder (5) of crankshaft gear (4) is toward the front of the engine.

End By:

  1. Install the front housing. Refer to Disassembly and Assembly, "Housing (Front) - Install" for the correct procedure.

  2. Install the engine oil pump. Refer to Disassembly and Assembly, "Engine Oil Pump - Install" for the correct procedure.

Information System:

C7.1 Industrial Engine Crankshaft Front Seal - Remove and Install
C7.1 Industrial Engine Crankshaft - Remove
C7.1 Industrial Engine Crankshaft - Install
C7.1 Industrial Engine Crankcase Breather - Remove
C7.1 Industrial Engine Crankcase Breather - Install
C7.1 Industrial Engine Coolant Temperature Sensor - Remove and Install
C7.1 Industrial Engine Connecting Rod Bearings - Remove - Connecting rods in position
C7.1 Industrial Engine Connecting Rod Bearings - Install - Connecting rods in position
C7.1 Industrial Engine Catalyst - Remove and Install - Diesel Oxidation Catalyst (DOC)
C7.1 Industrial Engine Camshaft Position Sensor - Remove and Install
C7.1 Industrial Engine Camshaft Gear - Remove and Install
C7.1 Industrial Engine Camshaft Bearings - Remove and Install
C7.1 Industrial Engine Crankshaft Main Bearings - Remove and Install - Crankshaft in position
C7.1 Industrial Engine Crankshaft Position Sensor - Remove and Install
C7.1 Industrial Engine Crankshaft Rear Seal - Install
C7.1 Industrial Engine Crankshaft Rear Seal - Remove
C7.1 Industrial Engine Crankshaft Timing Ring - Remove and Install
C7.1 Industrial Engine Cylinder Head - Install
C7.1 Industrial Engine Cylinder Head - Remove
C7.1 Industrial Engine Diesel Particulate Filter - Assemble
C7.1 Industrial Engine Diesel Particulate Filter - Disassemble
C7.1 Industrial Engine Diesel Particulate Filter - Install
C7.1 Industrial Engine Diesel Particulate Filter - Remove
C7.1 Industrial Engine ECM Mounting Bracket - Remove and Install