C7.1 Industrial Engine Flywheel Housing - Remove and Install - Standard Housing Caterpillar


Flywheel Housing - Remove and Install - Standard Housing
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1.1. Removal Procedure
2.1. Installation Procedure (Standard Housing)

Removal Procedure

Table 1
Required Tools 
Tool  Part Number  Part Description  Qty 
Guide Stud
M10 by 100 mm 

Start By:

  1. Remove the flywheel. Refer to Disassembly and Assembly, "Flywheel - Remove" for the correct procedure.


NOTICE

Keep all parts clean from contaminants.

Contaminants may cause rapid wear and shortened component life.




    Illustration 1g02227473
    Typical example


    Illustration 2g02227474
    Typical example

  1. Remove bolts (3) from Position (X) from flywheel housing (1).

  2. Install Tooling (A) into Position (X) on flywheel housing (1).

  3. Install a suitable lifting device onto the flywheel housing to support the flywheel housing. The weight of the flywheel housing is approximately 40 kg (88 lb).

  4. Remove bolts (2) and remaining bolts (3) from flywheel housing (1).

  5. Use a suitable lifting device to remove flywheel housing (1) from the cylinder block.


    Illustration 3g01983533
    Typical example

  6. Remove dust seal (5).

  7. If necessary, remove dowels (4) from the cylinder block.

Installation Procedure (Standard Housing)

Table 2
Required Tools 
Tool  Part Number  Part Description  Qty 
Guide Stud
M10 by 100 mm 


NOTICE

Keep all parts clean from contaminants.

Contaminants may cause rapid wear and shortened component life.


  1. Ensure that the flywheel housing is clean and free from damage. If necessary, replace the flywheel housing.


    Illustration 4g01983535
    Typical example

  2. Inspect crankshaft rear seal (6) for leaks. If there are any oil leaks, replace the crankshaft rear seal. Refer to Disassembly and Assembly, "Crankshaft Rear Seal - Remove" and refer to Disassembly and Assembly, "Crankshaft Rear Seal - Install" for the correct procedure.

  3. Clean the rear face of the cylinder block. If necessary, install dowels (4) to the cylinder block.

  4. Install Tooling (A) to the cylinder block.

  5. Install dust seal (5).


    Illustration 5g02227475
    Typical example

  6. Install a suitable lifting device onto the flywheel housing. The weight of the flywheel housing is approximately 40 kg (88 lb).

  7. Use the lifting device to align flywheel housing (1) with Tooling (A). Install the flywheel housing to the cylinder block.

  8. Install bolts (2) and bolts (3).

  9. Remove Tooling (A). Install remaining bolts (3).

  10. Tighten bolts (3) to a torque of 63 N·m (46 lb ft).

  11. Tighten bolts (2) to a torque of 78 N·m (58 lb ft).

  12. Check the alignment of flywheel housing (1) with the crankshaft. Refer to System Operation, Testing and Adjusting, "Flywheel Housing - Inspect" for more information.

End By:

  1. Install the flywheel. Refer to Disassembly and Assembly, "Flywheel - Install" for the correct procedure.

Information System:

C7.1 Industrial Engine Flywheel - Remove
C7.1 Industrial Engine Flywheel - Remove - Equipped with Rear Power Take-Off
C7.1 Industrial Engine Flywheel - Install
C7.1 Industrial Engine Flywheel - Install - Equipped with Rear Power Take-Off
C7.1 Industrial Engine Flame Detection Temperature Sensor - Remove and Install - Flame Detection Temperature Sensor for the ARD
C7.1 Industrial Engine Fan Drive - Remove and Install
C7.1 Industrial Engine Fan - Remove and Install
C7.1 Industrial Engine Exhaust Manifold - Remove and Install
C7.1 Industrial Engine Exhaust Cooler (NRS) - Remove and Install
C7.1 Industrial Engine Engine Oil Pump - Remove
C7.1 Industrial Engine Engine Oil Pump - Install
C7.1 Industrial Engine Engine Oil Pressure Sensor - Remove and Install
C7.1 Industrial Engine Flywheel Housing - Remove and Install - Flywheel Housing that is Equipped with Rear Power Take-Off
C7.1 Industrial Engine Front Cover - Remove and Install - Heavy Duty Front Cover
C7.1 Industrial Engine Front Cover - Remove and Install
C7.1 Industrial Engine Fuel Filter Base - Remove and Install - Single Secondary Fuel Filter
C7.1 Industrial Engine Fuel Filter Base - Remove and Install - Twin Secondary Fuel Filter
C7.1 Industrial Engine Fuel Injection Lines - Install
C7.1 Industrial Engine Fuel Injection Lines - Remove
C7.1 Industrial Engine Fuel Injection Pump - Install
C7.1 Industrial Engine Fuel Injection Pump - Remove
C7.1 Industrial Engine Fuel Injection Pump Gear - Install
C7.1 Industrial Engine Fuel Injection Pump Gear - Remove
C7.1 Industrial Engine Fuel Manifold (Rail) - Remove and Install