Front Cover - Remove and Install
`
1.1. Removal Procedure
2.1. Installation Procedure
Removal Procedure
Start By:
- Remove the crankshaft pulley. Refer to Disassembly and Assembly, "Vibration Damper and Pulley - Remove" for the correct procedure.
- If the engine is equipped with a fan, remove the fan. Refer to Disassembly and Assembly, "Fan - Remove and Install" for the correct procedure.
- Remove the front seal from the front cover. Refer to Disassembly and Assembly, "Crankshaft Front Seal - Remove and Install" for the correct procedure.
Show/hide table
 | |
| Illustration 1 | g01992013 |
- Remove bolts (3) and bolts (4) . Identify the positions of bolts of different length.
- Remove front cover (1) from the front housing.
- Remove gasket (2) from front cover (1) .
Installation Procedure
Show/hide table
| Required Tools | |||
| Tool | Part Number | Part Description | Qty |
| A | - | Guide Stud M8 by 70 mm |
2 |
| B | 367-3535 | Front Cover Alignment Tool | 1 |
- Thoroughly clean the gasket surface of the front housing.
Show/hide table
 | |
| Illustration 2 | g02190133 |
- If the original front cover is installed, follow Step 2.a through Step 2.b.
- Thoroughly clean front cover (1) .
- Install a new gasket (2) to front cover (1) . Engage Locators (Y) into the holes in the front cover.
- Install Tooling (A) into Holes (X) in the front housing.
- Use Tooling (A) in order to position the front cover assembly onto the front housing.
- Install bolts (3) and bolts (4) finger tight. Ensure that the bolts of different length are installed in the correct positions.
- Install a new front seal to the front cover. Refer to Disassembly and Assembly, "Crankshaft Front Seal - Remove and Install" for the correct procedure.
- Use Tooling (B) in order to align the front cover.
- Remove Tooling (A) and install remaining bolts (4) .
- Tighten bolts (3) and bolts (4) to a torque of 22 N·m (195 lb in).
- Remove Tooling (B) from the front cover.
End By:
- Install the crankshaft pulley. Refer to Disassembly and Assembly, "Vibration Damper and Pulley - Install" for the correct procedure.
- If the engine was equipped with a fan, install the fan. Refer to Disassembly and Assembly, "Fan - Remove and Install" for the correct procedure.
Information System:
C7.1 Industrial Engine
Front Cover - Remove and Install - Heavy Duty Front Cover
C7.1 Industrial Engine
Flywheel Housing - Remove and Install - Flywheel Housing that is Equipped with Rear Power Take-Off
C7.1 Industrial Engine
Flywheel Housing - Remove and Install - Standard Housing
C7.1 Industrial Engine
Flywheel - Remove
C7.1 Industrial Engine
Flywheel - Remove - Equipped with Rear Power Take-Off
C7.1 Industrial Engine
Flywheel - Install
C7.1 Industrial Engine
Flywheel - Install - Equipped with Rear Power Take-Off
C7.1 Industrial Engine
Flame Detection Temperature Sensor - Remove and Install - Flame Detection Temperature Sensor for the ARD
C7.1 Industrial Engine
Fan Drive - Remove and Install
C7.1 Industrial Engine
Fan - Remove and Install
C7.1 Industrial Engine
Exhaust Manifold - Remove and Install
C7.1 Industrial Engine
Exhaust Cooler (NRS) - Remove and Install
C7.1 Industrial Engine
Fuel Filter Base - Remove and Install - Single Secondary Fuel Filter
C7.1 Industrial Engine
Fuel Filter Base - Remove and Install - Twin Secondary Fuel Filter
C7.1 Industrial Engine
Fuel Injection Lines - Install
C7.1 Industrial Engine
Fuel Injection Lines - Remove
C7.1 Industrial Engine
Fuel Injection Pump - Install
C7.1 Industrial Engine
Fuel Injection Pump - Remove
C7.1 Industrial Engine
Fuel Injection Pump Gear - Install
C7.1 Industrial Engine
Fuel Injection Pump Gear - Remove
C7.1 Industrial Engine
Fuel Manifold (Rail) - Remove and Install
C7.1 Industrial Engine
Fuel Pump (ARD) - Remove and Install
C7.1 Industrial Engine
Gear Group (Front) - Remove and Install - Heavy Duty Gear Group (Front)
C7.1 Industrial Engine
Gear Group (Front) - Remove and Install